Bayanin Aiki
1. Shirin Samarwa
Saiti 600 a kowace rana (mai ɗaukar ƙafa 117/118)
2. Bukatun layin sarrafawa:
1) Cibiyar injinan NC da ta dace da layin samarwa ta atomatik;
2) Maƙallin riga mai amfani da ruwa;
3) Na'urar lodawa da sharewa ta atomatik da na'urar isar da kaya;
4) Fasahar sarrafawa gaba ɗaya da lokacin zagayowar sarrafawa;
Tsarin Layukan Samarwa
Tsarin Layukan Samarwa
Gabatarwar Ayyukan Robot:
1. Sanya kwandunan da aka yi wa injin da aka sanya da hannu a kan teburin lodi (Teburan Loading No. 1 da No. 2) sannan a danna maɓallin don tabbatarwa;
2. Robot ɗin ya matsa zuwa tiren teburin lodi na lamba 1, ya buɗe tsarin gani, ya kama kuma ya motsa Sashe na A da B bi da bi zuwa tashar kallon kusurwa don jiran umarnin lodi;
3. Tashar gane kusurwa ce ke aika umarnin ɗaukar kaya. Robot ɗin ya sanya yanki na 1 a cikin wurin sanyawa na teburin juyawa. Juya teburin juyawa kuma fara tsarin gane kusurwa, tantance matsayin kusurwa, dakatar da teburin juyawa sannan ya kammala gane kusurwar na yanki na 1;
4. Tsarin gane kusurwa yana aika umarnin ɓoyewa, sai robot ɗin ya ɗauki guntu na 1 ya sanya guntu na 2 don ganewa. Teburin juyawa yana juyawa kuma tsarin gane kusurwa yana farawa don tantance matsayin kusurwa. Teburin juyawa yana tsayawa kuma an kammala gane kusurwar guntu na guntu na 2, kuma an aika umarnin ɓoyewa;
5. Robot ɗin ya karɓi umarnin yin amfani da lathe mai lamba 1 a tsaye, ya koma wurin lodawa da yin amfani da lathe mai lamba 1 a tsaye don yin amfani da lathe da kuma ɗaukar kaya. Bayan an kammala aikin, za a fara zagayen injina guda ɗaya na lathe mai tsaye;
6. Robot ɗin zai ɗauki kayan da aka gama da lathe mai lamba 1 a tsaye sannan ya sanya shi a matsayi na 1 a kan teburin birgima na workpiece;
7. Robot ɗin ya karɓi umarnin yin amfani da lathe mai lamba 2 a tsaye, ya koma wurin lodawa da yin amfani da lathe mai lamba 2 a tsaye don yin amfani da lathe mai lamba 2 a tsaye don yin amfani da lathe mai lamba 2, sannan aka kammala aikin, kuma zagayar sarrafa lathe mai lamba ɗaya ta fara aiki;
8. Robot ɗin zai ɗauki kayan da aka gama da lathe mai lamba 2 a tsaye sannan ya sanya shi a matsayi na 2 a kan teburin birgima na workpiece;
9. Robot ɗin yana jiran umarnin ɓoyewa daga injinan da ke tsaye;
10. Injin da ke tsaye yana aika umarnin ɓoyewa, kuma robot ɗin ya koma wurin ɗaukar kaya da ɓoyewa na injin da ke tsaye, ya kama kuma ya motsa kayan aikin tashoshin No. 1 da No. 2 bi da bi zuwa tiren ɓoyewa, sannan ya sanya kayan aikin a kan tiren bi da bi; Robot ɗin ya matsa zuwa teburin juyawa don kamawa da aika guda 1 da No. 2 zuwa wuraren ɗorawa da ɓoyewa na injin da ke tsaye bi da bi, sannan ya sanya kayan aikin No. 1 da No. 2 a cikin wurin sanyawa na tashoshin No. 1 da No. 2 na maƙallin hydraulic bi da bi don kammala ɗora kayan aikin a tsaye. Robot ɗin ya motsa daga nesa na aminci na injin da ke tsaye kuma ya fara zagayen sarrafawa guda ɗaya;
11. Robot ɗin ya koma tiren lodawa na lamba 1 kuma ya shirya don fara shirin zagayowar sakandare;
Bayani:
1. Robot ɗin zai ɗauki guda 16 (ƙasa ɗaya) a kan tiren ɗaukar kaya. Robot ɗin zai maye gurbin abin tsotsa sannan ya sanya farantin rabawa a cikin kwandon ajiya na wucin gadi;
2. Robot ɗin ya ƙunshi guda 16 (layi ɗaya) a kan tiren da ke ɓoyewa. Robot ɗin ya kamata ya maye gurbin abin tsotsa na kofin sau ɗaya, sannan ya sanya farantin rabuwar a saman ɓangaren sassan daga kwandon ajiya na ɗan lokaci;
3. Dangane da yawan dubawa, tabbatar da cewa robot ɗin ya sanya wani ɓangare a kan teburin samfurin hannu;
| 1 | Jadawalin zagayowar injin | ||||||||||||||
| 2 | Abokin Ciniki | Kayan aikin aiki | QT450-10-GB/T1348 | Samfurin kayan aikin injin | Lambar Ma'ajiyar Labarai | ||||||||||
| 3 | Sunan Samfuri | Kujerar ɗaukar kaya ta 117 | Lambar Zane | DZ90129320117 | Ranar shiri | 2020.01.04 | Wadda ta shirya | ||||||||
| 4 | Matakin tsari | Lamban Wuka | abun ciki na injin | Sunan Kayan aiki | Girman Yankan | Gudun Yankewa | Saurin juyawa | Ciyarwa a kowane juyi | Ciyar da kayan aikin injin | Adadin yanka | Kowace tsari | Lokacin injin | Lokacin Rashin Aiki | Lokacin juyawa mai ginshiƙi huɗu | Lokacin canza kayan aiki |
| 5 | A'a. | A'a. | Abubuwan da ba a so | Kayan aiki | D mm | n | R a rana | mm/Rev | mm/min | Lokuta | mm | Sashe na biyu | Sashe na biyu | Sashe na biyu | |
| 6 |  | ||||||||||||||
| 7 | 1 | T01 | Ramin ramin niƙa | Diamita na mai yanka fuska 40 | 40.00 | 180 | 1433 | 1.00 | 1433 | 8 | 40.0 | 13.40 | 8 | 4 | |
| 8 | Ramin hawa na DIA 17 | DIA 17 HADAdden Ramin | 17.00 | 100 | 1873 | 0.25 | 468 | 8 | 32.0 | 32.80 | 8 | 4 | |||
| 9 | T03 | Ramin ramin DIA 17 na baya | Mai yanke chamfering na baya | 16.00 | 150 | 2986 | 0.30 | 896 | 8 | 30.0 | 16.08 | 16 | 4 | ||
| 10 | Bayani: | Lokacin Yankewa: | 62 | Na biyu | Lokaci don mannewa da kayan aiki da kuma lodawa da share kayan aiki: | 30.00 | Na biyu | ||||||||
| 11 | Lokacin taimako: | 44 | Na biyu | Jimlar sa'o'in aiki na injina: | 136.27 | Na biyu | |||||||||
| 1 | Jadawalin zagayowar injin | |||||||||||||||||
| 2 | Abokin Ciniki | Kayan aikin aiki | QT450-10-GB/T1348 | Samfurin kayan aikin injin | Lambar Ma'ajiyar Labarai | |||||||||||||
| 3 | Sunan Samfuri | Kujerar ɗaukar kaya 118 | Lambar Zane | DZ90129320118 | Ranar shiri | 2020.01.04 | Wadda ta shirya | |||||||||||
| 4 | Matakin tsari | Lamban Wuka | abun ciki na injin | Sunan Kayan aiki | Girman Yankan | Gudun Yankewa | Saurin juyawa | Ciyarwa a kowane juyi | ciyarwa ta hanyar kayan aikin injin | Adadin yanka | Kowace tsari | Lokacin injin | Lokacin Rashin Aiki | Lokacin juyawa mai ginshiƙi huɗu | Lokacin canza kayan aiki | |||
| 5 | A'a. | A'a. | Abubuwan da ba a so | Kayan aiki | D mm | n | R a rana | mm/Rev | mm/min | Lokuta | mm | Sashe na biyu | Sashe na biyu | Sashe na biyu | ||||
| 6 | 
| |||||||||||||||||
| 7 | 1 | T01 | Ramin ramin niƙa | Diamita na mai yanka fuska 40 | 40.00 | 180 | 1433 | 1.00 | 1433 | 8 | 40.0 | 13.40 | 8 | 4 | ||||
| 8 | T02 | Ramin hawa na DIA 17 | DIA 17 HADAdden Ramin | 17.00 | 100 | 1873 | 0.25 | 468 | 8 | 32.0 | 32.80 | 8 | 4 | |||||
| 9 | T03 | Ramin ramin DIA 17 na baya | Mai yanke chamfering na baya | 16.00 | 150 | 2986 | 0.30 | 896 | 8 | 30.0 | 16.08 | 16 | 4 | |||||
| 10 | Bayani: | Lokacin Yankewa: | 62 | Na biyu | Lokaci don mannewa da kayan aiki da kuma lodawa da share kayan aiki: | 30.00 | Na biyu | |||||||||||
| 11 | Lokacin taimako: | 44 | Na biyu | Jimlar sa'o'in aiki na injina: | 136.27 | Na biyu | ||||||||||||
| 12 | ||||||||||||||||||
Yankin ɗaukar hoto na layin samarwa
Gabatarwar manyan sassan aikin layin samarwa
Gabatar da tsarin lodawa da ɓoyewa
Kayan aikin ajiya don layin samarwa ta atomatik a cikin wannan tsari sune: Tire mai tarin yawa (za a yi shawarwari kan adadin guntun da za a naɗe a kan kowane tire da abokin ciniki), kuma za a tantance matsayin kayan aikin a cikin tire bayan samar da zane na 3D na kayan aikin da babu komai ko ainihin abin.
1. Ma'aikatan suna tattara sassan da aka sarrafa sosai a kan tiren kayan (kamar yadda aka nuna a cikin hoton) sannan su ɗaga su zuwa wurin da aka ƙayyade;
2. Bayan an maye gurbin tiren forklift ɗin, danna maɓallin da hannu don tabbatarwa;
3. Robot ɗin ya kama kayan aikin don gudanar da aikin lodi;
Gabatarwar Tsarin Tafiya na Robot
Tsarin ya ƙunshi robot mai haɗin gwiwa, injin servo da injin pinion da rack, don haka robot ɗin zai iya yin motsi mai layi ɗaya a jere. Yana gane aikin robot ɗaya yana hidimar kayan aikin injina da yawa da kuma ɗaukar kayan aiki a tashoshi da yawa kuma yana iya ƙara yawan aikin robot ɗin haɗin gwiwa;
Layin tafiya yana amfani da tushen da aka haɗa da bututun ƙarfe kuma ana tuƙa shi da injin servo, pinion da rack drive, don ƙara ɗaukar nauyin aikin robot ɗin haɗin gwiwa da kuma inganta yawan amfani da robot yadda ya kamata; An sanya hanyar tafiya a ƙasa;
Robot Chenxuan: SDCX-RB500
| Bayanan asali | |
| Nau'i | SDCX-RB500 |
| Adadin gatari | 6 |
| Mafi girman ɗaukar hoto | 2101mm |
| Maimaita Matsayi (ISO 9283) | ±0.05mm |
| Nauyi | 553kg |
| Rarraba kariya ta robot | Matsayin kariya, IP65 / IP67wuyan hannu a layi(IEC 60529) |
| Matsayin hawa | Rufi, kusurwar karkata da aka yarda da ita ≤ 0º |
| Kammala saman, fenti | Tsarin tushe: baƙi (RAL 9005) |
| Yanayin zafi na yanayi | |
| Aiki | 283 K zuwa 328 K (0 °C zuwa +55 °C) |
| Ajiya da sufuri | 233 K zuwa 333 K (-40 °C zuwa +60 °C) |
Tare da kewayon motsi iri-iri a baya da ƙasan robot ɗin, kasancewar samfurin da za a iya ɗora shi tare da ɗaga rufin. Saboda faɗin gefe na robot ɗin ya ragu zuwa iyaka, yana yiwuwa a sanya shi kusa da robot ɗin da ke kusa, manne, ko kayan aiki. Motsi mai sauri daga matsayin jiran aiki zuwa matsayin aiki da kuma matsayi mai sauri yayin motsi na ɗan gajeren lokaci.
Tsarin lodawa da kuma cire kayan robot mai hankali
Tsarin aikin farantin raba robot
Bayani:
1. Idan aka yi la'akari da siffofin wannan ɓangaren, muna amfani da hanyar tallafi ta waje mai ƙafa uku don lodawa da share kayan, wanda zai iya yin saurin juyawar sassan da ke cikin kayan aikin injin;
2. An sanya injin ɗin tare da na'urar gano matsayi da na'urar auna matsin lamba don gano ko yanayin matsewa da matsin lamba na sassa sun zama na al'ada;
3. An sanya injin ɗin a cikin na'urar matsi, kuma kayan aikin ba zai faɗi cikin ɗan gajeren lokaci ba idan aka sami matsalar wutar lantarki da kuma yanke wutar lantarki daga babban da'irar iska;
4. An yi amfani da na'urar canza hannu. Tsarin canza tong zai iya kammala manne kayan daban-daban cikin sauri.
Gabatarwar Na'urar Canza Tong
Ana amfani da na'urar canza tong daidai don canza tong na robot, ƙarshen kayan aiki, da sauran masu kunna sauti cikin sauri. Rage lokacin aiki ba tare da aiki ba da kuma ƙara sassaucin robot, wanda aka nuna kamar haka:
1. Buɗe kuma ƙara matsa lamba a iska;
2. Ana iya amfani da nau'ikan na'urori daban-daban na wutar lantarki, ruwa da iskar gas;
3. Tsarin daidaitawa na yau da kullun zai iya haɗawa da tushen iska cikin sauri;
4. Hukumomin inshora na musamman za su iya hana haɗarin yanke iskar gas ba bisa ƙa'ida ba;
5. Babu ƙarfin amsawar bazara; 6. Ya dace da filin sarrafa kansa;
Gabatarwa ga Tsarin Gani-Kyamarar Masana'antu
1. Kyamara tana ɗaukar guntu masu inganci na CCD da CMDS, waɗanda ke da halaye na babban rabo na ƙuduri, babban ji, babban rabo na sigina-zuwa-mita, kewayon motsi mai faɗi, kyakkyawan ingancin hoto da ƙarfin dawo da launi na aji na farko;
2. Kyamarar yankin tana da hanyoyi guda biyu na watsa bayanai: GIGAbit Ethernet (GigE) interface da kuma USB3.0 interface;
3. Kyamara tana da tsari mai ƙanƙanta, ƙaramin kamanni, mai sauƙi kuma an shigar da ita. Saurin watsawa mai yawa, ƙarfin hana tsangwama, ingantaccen fitarwa na hoto mai inganci; Ya dace da karanta lambar, gano lahani, DCR da gane tsari; Kyamara mai launi tana da ƙarfin dawo da launi mai ƙarfi, wanda ya dace da yanayi masu buƙatar gane launi mai yawa;
Gabatarwar Tsarin Ganewa ta Angular Atomatik
Gabatarwar Aiki
1. Robot ɗin yana matse kayan aikin daga kwandunan ɗaukar kaya sannan ya aika su zuwa wurin da aka sanya na'urar juyawa;
2. Turntable yana juyawa a ƙarƙashin tuƙin injin servo;
3. Tsarin gani (kyamar masana'antu) yana aiki don gano matsayin kusurwa, kuma teburin juyawa yana tsayawa don tantance matsayin kusurwar da ake buƙata;
4. Robot ɗin zai cire kayan aikin sannan ya saka wani abu don a gane shi a kusurwa;
Gabatarwa ga Teburin Naɗewa na Workpiece
Tashar juyawa:
1. Robot ɗin ya ɗauki kayan aikin ya sanya shi a wurin da aka sanya shi a kan teburin birgima (tashar hagu a cikin hoton);
2. Robot ɗin ya kama kayan aikin daga sama don ya fahimci yadda kayan aikin ke juyawa;
Teburin sanyawa na robot mai siffar zobe
Gabatarwar Aiki
1. Bayan an ɗora kowace Layer na sassa, za a sanya farantin raba mai layi a cikin kwandon ajiya na wucin gadi don faranti na raba;
2. Ana iya maye gurbin robot ɗin da sauri da sandunan tsotsa ta hanyar na'urar canza tong sannan a cire faranti na rabawa;
3. Bayan an sanya faranti na rabawa sosai, cire abin tsotsa a cikin kofin sannan a maye gurbinsa da abin hura iska don ci gaba da lodawa da share kayan;
Kwandon ajiya na ɗan lokaci na faranti na rabuwa
Gabatarwar Aiki
1. An tsara kuma an tsara kwandon wucin gadi don faranti na rabawa yayin da aka fara cire faranti na rabawa don lodawa kuma ana amfani da faranti na rabawa don ɓoyewa daga baya;
2. Ana sanya faranti na ɗaukar kaya da hannu kuma ba su da daidaito sosai. Bayan an saka faranti na rabawa a cikin kwandon ajiya na ɗan lokaci, robot ɗin zai iya cire shi ya ajiye shi da kyau;
Teburin samfurin hannu
Bayani:
1. Saita mitar samfura daban-daban da hannu don matakai daban-daban na samarwa, wanda zai iya kula da ingancin ma'aunin kan layi yadda ya kamata;
2. Umarnin Amfani: Mai sarrafa zai sanya kayan aikin a wurin da aka saita akan teburin samfurin bisa ga mitar da aka saita da hannu, sannan ya yi sauri da hasken ja. Mai duba zai danna maɓallin don ɗaukar kayan aikin zuwa wurin aminci a wajen kariyar, ya fitar da kayan aikin don aunawa sannan ya adana shi daban bayan an auna;
Abubuwan kariya
An yi shi da allon taɓawa mai sauƙi (40×40)+raga (50×50), kuma ana iya haɗa allon taɓawa da maɓallin dakatarwa na gaggawa a cikin abubuwan kariya, suna haɗa aminci da kyau.
Gabatarwar Na'urar Haɗakar Ruwa ta OP20
Umarnin Sarrafawa:
1. Ɗauki ramin ciki na φ165 a matsayin ramin tushe, ɗauki datum na D a matsayin jirgin ƙasa, sannan ka ɗauki baka na waje na boss na ramukan hawa guda biyu a matsayin iyakar kusurwa;
2. Sarrafa sassautawa da matsi na farantin matsi ta hanyar umarnin kayan aikin injin M don kammala aikin chamfering na saman jirgin saman ramin hawa, ramin hawa 8-φ17 da kuma ƙarshen ramin biyu;
3. Kayan aikin yana da ayyuka na matsayi, mannewa ta atomatik, gano matsewar iska, sassautawa ta atomatik, fitar da iska ta atomatik, fitar da guntu ta atomatik da tsaftace yanayin datum ta atomatik;
Bukatun Kayan Aiki don Layin Samarwa
1. Maƙallin kayan aikin layin samarwa yana da ayyukan maƙalli da sassautawa ta atomatik, kuma yana aiwatar da ayyukan maƙalli da sassautawa ta atomatik ƙarƙashin ikon siginar tsarin sarrafawa don yin aiki tare da aikin lodawa da ɓoyewa;
2. Za a ajiye wurin hasken sama ko kuma tsarin ƙofa ta atomatik don farantin ƙarfe na kayan aikin layin samarwa, don daidaitawa da siginar sarrafa wutar lantarki da sadarwa ta mai sarrafa wutar lantarki na kamfaninmu;
3. Kayan aikin layin samarwa suna da sadarwa tare da mai sarrafawa ta hanyar yanayin haɗin mahaɗin kaya mai nauyi (ko filogin jirgin sama);
4. Kayan aikin layin samarwa yana da sararin ciki (tsangwama) wanda ya fi girma fiye da kewayon aminci na aikin muƙamuƙin manipulator;
5. Kayan aikin layin samarwa dole ne su tabbatar da cewa babu ragowar guntun ƙarfe a saman wurin da aka sanya maƙallin. Idan ya cancanta, za a ƙara hura iska don tsaftacewa (bututun zai juya lokacin tsaftacewa);
6. Kayan aikin layin samarwa suna da kyakkyawan fashewar guntu. Idan ya cancanta, za a ƙara na'urar karya guntu mai matsin lamba ta kamfaninmu;
7. Idan kayan aikin layin samarwa suna buƙatar tsayawa daidai na madaurin kayan aikin injin, ƙara wannan aikin kuma samar da siginar lantarki masu dacewa;
Gabatarwar Lathe Mai Tsaye VTC-W9035
Lathe na tsaye na VTC-W9035 NC ya dace da injinan sassan juyawa kamar gia, flanges da harsashi masu siffar musamman, musamman ya dace da daidaito, tanadin aiki da ingantaccen juyawa na sassa kamar faifai, cibiya, faifan birki, jikin famfo, jikin bawul da harsashi. Kayan aikin injin yana da fa'idodin kyakkyawan juriya gabaɗaya, babban daidaito, babban ƙimar cire ƙarfe a kowane lokaci naúrar, kyakkyawan riƙe daidaito, babban aminci, sauƙin kulawa, da sauransu da kuma aikace-aikace iri-iri. Samar da layi, babban inganci da ƙarancin farashi.
| Nau'in samfuri | VTC-W9035 |
| Matsakaicin diamita na juyawa na jikin gado | Φ900 mm |
| Matsakaicin diamita na juyawa akan farantin zamiya | Φ590 mm |
| Matsakaicin diamita na juyawa na workpiece | Φ850 mm |
| Matsakaicin tsawon juyawa na workpiece | 700 mm |
| Kewayon gudu na sandar | 20-900 r/min |
| Tsarin | FANUC 0i - TF |
| Matsakaicin bugun X/Z | 600/800 mm |
| Saurin motsi mai sauri na X/Z axis | 20/20 m/min |
| Tsawon, faɗi da tsayin kayan aikin injin | 3550*2200*3950 mm |
| Ayyuka | Naúrar | Sigogi | |
| Tsarin sarrafawa | Tafiya ta X axis | mm | 1100 |
| Tafiya ta X axis | mm | 610 | |
| Tafiya ta X axis | mm | 610 | |
| Nisa daga hancin spindle zuwa wurin aiki | mm | 150～760 | |
| Benchin Aiki | Girman bencin aiki | mm | 1200 × 600 |
| Matsakaicin nauyin benci na aiki | kg | 1000 | |
| T-rami (girma × yawa × tazara) | mm | 18 × 5 × 100 | |
| Ciyarwa | Saurin ciyarwa mai sauri na X/Y/Z axis | m/min | 36/36/24 |
| Dogayen sanda | Yanayin tuƙi | Nau'in bel | |
| Dogon maƙalli | BT40 | ||
| Matsakaicin saurin aiki | r/min | 8000 | |
| Ƙarfi (An ƙima/Mafi girma) | KW | 11/18.5 | |
| Juyin Juya Halin (An Ƙimar/Mafi Girma) | N·m | 52.5/118 | |
| Daidaito | Daidaiton matsayi na axis na X/Y/Z (rabin rufe madauki) | mm | 0.008 (jimlar tsawon) |
| Daidaiton maimaitawar axis na X/Y/Z (rabin rufe madauki) | mm | 0.005 (jimlar tsawon) | |
| Mujallar Kayan Aiki | Nau'i | Faifan diski | |
| Ikon mujallun kayan aiki | 24 | ||
| Matsakaicin girman kayan aiki(Cikakken diamita na kayan aiki/babu komai diamita/tsawon kayan aiki da ke kusa) | mm | Φ78/Φ150/ 300 | |
| Matsakaicin nauyin kayan aiki | kg | 8 | |
| Nau'o'i daban-daban | Matsi na samar da iska | MPa | 0.65 |
| Ƙarfin wutar lantarki | KVA | 25 | |
| Girman kayan aikin injin (tsawon × faɗi × tsayi) | mm | 2900 × 2800 × 3200 | |
| Nauyin kayan aikin injin | kg | 7000 | |
