Binciken Tsarin Layin Samarwa
Ka yi la'akari da technischen prozess
1. Ana amfani da tsarin mannewa da za a iya zubarwa yayin juyawa. Juya dukkan sassan injina, gami da saman kayan aikin.
2. A lokacin haƙa rami, za a yi amfani da maƙallan hydraulic don gano diamita na ciki na Φ282 da fuskar saman, a haƙa ramin hawa 10-Φ23.5 da kuma ramin hawa a ɓangarorin biyu, sannan a niƙa yankin alamar iska;
Jerin Kayan Aiki
| Injin OP10 Mai ƙidayar lokaci na zagayowar | |||||||||||||||
| Bayanin Hanya | 
| ||||||||||||||
| Abokin Ciniki | Kayan aikin aiki | 45 | Samfurin kayan aikin injin | Lambar Ma'ajiyar Labarai | |||||||||||
| Sunan Samfuri | Yankan kayan aiki shaft welded sassa | Lambar Zane | Ranar shiri | 2021.1.19 | Wadda ta shirya | ||||||||||
| Matakin tsari | Lamban Wuka | abun ciki na injin | Sunan Kayan aiki | Girman Yankan | Gudun Yankewa | Saurin juyawa | Ciyarwa a kowane juyi | ciyarwa ta hanyar kayan aikin injin | Adadin yanka | Kowace tsari | Lokacin injin | Lokacin Rashin Aiki | Matsewa da sassautawa | Lokacin canza kayan aiki | |
| A'a. | A'a. | Abubuwan da ba a so | Kayan aiki | D mm | VcM/min | R a rana | mm/Rev | mm/min | Lokuta | Tsawon mm | Sashe na biyu | Sashe na biyu | Sashe na biyu | ||
| 1 | T01 | A shafa saman fuskar a hankali | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Lathe mai siffar inner bore DIA 419.5, DIA 382 step face da DIA 282 inner bore | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Lathe ƙarshen fuskar daidai | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Lathe daidai da ramin ciki na DIA 419.5, fuskar mataki na DIA 382 da kuma ramin ciki na DIA 282 | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300. 0 | 185.39 | |||||
| 5 | T05 | A yi amfani da lathe a baya da kuma kusan ƙarshen fuskar ƙasa | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Lathe a kan fuskar da ke juyawa kuma daidai fuskar ƙasa | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Bayani: | Lokacin Yankewa: | 437 | Na biyu | Lokaci don mannewa da kayan aiki da kuma lodawa da share kayan aiki: | 15.00 | Na biyu | |||||||||
| Lokacin taimako: | 21 | Na biyu | Jimlar sa'o'in aiki na injina: | 472.81 | Na biyu | ||||||||||
| Injin OP20 Mai ƙidayar lokaci na zagayowar | |||||||||||||||
| Bayanin Hanya |  | ||||||||||||||
| Abokin Ciniki | Kayan aikin aiki | HT250 | Samfurin kayan aikin injin | Lambar Ma'ajiyar Labarai | |||||||||||
| Sunan Samfuri | Gangar birki | Lambar Zane | Ranar shiri | 2021.1.19 | Wadda ta shirya | ||||||||||
| Matakin tsari | Lamban Wuka | abun ciki na injin | Sunan Kayan aiki | Girman Yankan | Gudun Yankewa | Saurin juyawa | Ciyarwa a kowane juyi | ciyarwa ta hanyar kayan aikin injin | Adadin yanka | Kowace tsari | Lokacin injin | Lokacin Rashin Aiki | Matsewa da sassautawa | Lokacin canza kayan aiki | |
| A'a. | A'a. | Abubuwan da ba a so | Kayan aiki | D mm | VcM/min | R a rana | mm/Rev | mm/min | Lokuta | Tsawon mm | Sashe na biyu | Sashe na biyu | Sashe na biyu | ||
| 1 | T01 | Ramin hawa 10-DIA 23.5 | Ramin ramin ƙasa DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | 10-DIA 23 Orifice Chamfering | Mai yanke chamfering na DIA 30 | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | 10-DIA 23.5 Chamfering na baya | Mai yanke chamfering na DIA 22 | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Yankin Alamar Niƙa | Niƙa kafada mai murabba'i 30 DIA | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Bayani: | Lokacin Yankewa: | 82 | Na biyu | Lokaci don mannewa da kayan aiki da kuma lodawa da share kayan aiki: | 30 | Na biyu | |||||||||
| Lokacin taimako: | 104 | Na biyu | Jimlar sa'o'in aiki na injina: | 233.00 | Na biyu | ||||||||||
Gabatarwa ga Layin Samarwa
Tsarin Layin Samarwa
Gabatarwa ga Layin Samarwa
Layin samarwa ya ƙunshi na'urar ɗaukar kaya 1, na'urar injin lathe 1 da kuma na'urar share fage 1. Robots suna jigilar kayan aiki tsakanin tashoshin da ke cikin kowace na'ura. Forklifts suna sanya kwanduna a gaban na'urorin ɗaukar kaya da share fage; Layin samarwa ya ƙunshi yanki na: 22.5m×9m
Bayanin layin samarwa
1. Ana jigilar guraben aiki zuwa tashoshin ɗaukar kaya ta hanyar amfani da forklifts, a ɗaga su da hannu zuwa gadon naɗi, sannan a aika su zuwa tashoshin ɗaukar kaya ta hanyar naɗin. Ana lodawa da sauke injin daidaita kayan aiki a cikin aikin lathe, tsarin birgima da kuma tsarin haƙa da niƙa su ta hanyar robots. Ana aika kayayyakin da aka gama zuwa tashoshin buɗewa ta hanyar gadon naɗin, sannan a aika su ta hanyar forklifts bayan an ɗaga su da kuma tara su da hannu;
2. Za a sanya manyan allon nuni na lantarki a kan layukan watsa bayanai na jigilar kayayyaki don sabuntawa da nuna bayanan fitarwa, samfuran da ba su da lahani da kwanakin samar da aminci a ainihin lokaci;
3. Za a samar da hasken gargaɗi a kowace na'ura, wanda zai iya nuna bayanai kamar yadda aka saba, rashin kayan aiki da kuma abin tsoro;
4. Layin atomatik yana ɗaukar yanayin na'urar sarrafawa da yanayin wayoyi masu raka'a da yawa, tare da tsari mai sassauƙa, wanda ya dace da buƙatun tsari daban-daban na abokan ciniki;
5. Ɗauki robot ɗin haɗin gwiwa don lodawa da cirewa, wanda ke da kwanciyar hankali mai kyau, kulawa mai dacewa da tsawon rai;
6. Ƙarancin buƙatar ma'aikata. Buƙatar ma'aikata na yau da kullun don kowane canjin wannan layin atomatik sune kamar haka:
Forkliftman Mutum 1-2 (wanda ke da alhakin ɗagawa, ɗagawa da kuma canja wurin guraben aiki/kayayyakin da aka gama)
Injiniyan Gyara Mutum 1 (mai kula da gyaran yau da kullun - masu yanke mai da ruwa, da sauransu)
7. Layin atomatik yana da ƙarfi wajen faɗaɗawa. Kamar injinan waya masu gauraya, bin diddigin kayan aiki da sauran ayyuka, tare da ƙarancin kuɗin faɗaɗawa;
Na'urar lodawa
1. Layin gadon ɗaukar kaya na iya adana guda 12×16=192; 2. Buɗe tarin da hannu sannan a ɗaga shi zuwa gadon ɗaukar kaya na ɗaukar kaya sannan a aika shi zuwa tashar ɗaukar kaya ta hanyar na'urar ɗaukar kaya ta na'urar; 3. Bayan buɗe tarin, za a manne tiren da babu komai a sanya shi a kan layin ɓoye tiren da babu komai a ciki, a jera shi zuwa layuka 8, sannan a cire tarin tiren da babu komai a ciki da hannu a sanya shi a wurin ajiya; 1. Layin gadon ɗaukar kaya na iya adana guda 12×16=192;
2. Buɗe tarin da hannu sannan a ɗaga shi zuwa gadon ɗaukar kaya sannan a aika shi zuwa tashar ɗaukar kaya ta hanyar na'urar ɗaukar kaya;
3. Bayan buɗe tarin, za a manne tiren da babu komai a ciki a sanya shi a kan layin ɓoye tiren da babu komai a ciki, a jera shi zuwa layuka 8, sannan a cire tarin tiren da babu komai a ciki da hannu a sanya shi a wurin ajiya;
Gabatarwa ga tarin kayan aiki marasa komai
1. Tari ɗaya na guda 16 da kuma jimillar layuka 4, tare da faranti na raba tsakanin kowane layi;
2. Tarin aiki mara komai zai iya adana guda 160;
3. Ana ba da shawarar cewa abokin ciniki ya shirya pallet ɗin. Bukatar: (1) Kyakkyawan tauri da lanƙwasa (2) cewa robot zai iya manne shi.
Gabatarwa ga na'urar sarrafawa
1. Tsarin lathing ɗin ya ƙunshi lathes guda biyu a tsaye, robot mai lamba 1 da kuma rack ɗin ƙasa na robot, wanda ke yin aikin injin da'irar waje, saman ramin ciki da kuma fuskar ƙarshen ɓangaren;
2. Tashar juyawa ta ƙunshi injin juyawa guda ɗaya, wanda ke ɗaukar birgima ta atomatik na sassa;
3. Tsarin haƙa da niƙa ya ƙunshi cibiyar injina guda ɗaya a tsaye da kuma robot guda ɗaya mai lamba 2, wanda ke ɗaukar nauyin injinan ramin shigarwa da yankin alama na wannan ɓangaren.
4. Tsarin daidaita nauyi da cire nauyi ya ƙunshi na'urar daidaita nauyi ta tsaye, wadda ke gudanar da gano daidaiton nauyi da kuma cire nauyin sassan;
5. Tashar duba tabo ta hannu ta ƙunshi na'urar jigilar bel, wadda ke ɗaukar nauyin jigilar sassan da aka duba tabo kuma ana amfani da ita azaman dandamalin dubawa;
6. Wurin aiki na injin sassaka iska yana ɗaukar aikin sassaka da yiwa dukkan kayayyaki alama;
Gabatarwar na'urar share fage
1. Layin gadon da aka ɗora naɗawa zai iya adana guda 12×16=192;
2. Ana jigilar tiren da faranti na rabawa a tashar ɗaukar kaya zuwa wurin da babu komai ta hanyar amfani da forklifts;
3. Ana jigilar kayayyakin da aka gama zuwa tashar buɗewa ta hanyar na'urar ɗaukar kaya mai naɗi, kuma ana ɗaga su da hannu kuma ana canja su da forklifts;
Gabatar da tarin kayayyakin da aka gama
1. Tari ɗaya na guda 16 da kuma jimillar layuka 4, tare da faranti na raba tsakanin kowane layi;
Ana iya adana guda 2.192 a cikin tarin kayayyakin da aka gama;
3. Ana ba da shawarar cewa abokin ciniki ya shirya pallet ɗin. Bukatar: (1) Kyakkyawan tauri da lanƙwasa (2) cewa robot zai iya manne shi.
Gabatar da manyan sassan aiki na layin samarwa
Gabatarwa ga Injin da Daidaita Nauyin Daidaita Nauyi na Robot
Robot Chenxuan: SDCX-RB08A3-1700
| Bayanan asali | |
| Nau'i | SDCX-RB08A3-1700 |
| Adadin gatari | 6 |
| Mafi girman ɗaukar hoto | 3100mm |
| Maimaita Matsayi (ISO 9283) | ±0.05mm |
| Nauyi | 1134kg |
| Rarraba kariya ta robot | Matsayin kariya, IP65 / IP67wuyan hannu a layi(IEC 60529) |
| Matsayin hawa | Rufi, kusurwar karkata da aka yarda da ita ≤ 0º |
| Kammala saman, fenti | Tsarin tushe: baƙi (RAL 9005) |
| Yanayin zafi na yanayi | |
| Aiki | 283 K zuwa 328 K (0 °C zuwa +55 °C) |
| Ajiya da sufuri | 233 K zuwa 333 K (-40 °C zuwa +60 °C) |
Gabatarwar Tsarin Tafiya na Robot
Tsarin ya ƙunshi robot mai haɗin gwiwa, injin servo da injin pinion da rack, don haka robot ɗin zai iya yin motsi mai layi ɗaya a jere. Yana gane aikin robot ɗaya yana hidimar kayan aikin injina da yawa da kuma ɗaukar kayan aiki a tashoshi da yawa kuma yana iya ƙara yawan aikin robot ɗin haɗin gwiwa;
Hanyar tafiya tana amfani da tushen da aka haɗa da bututun ƙarfe kuma ana tuƙa ta da injin servo, pinion da rack drive, don ƙara ɗaukar nauyin aikin robot ɗin haɗin gwiwa da kuma inganta yawan amfani da robot yadda ya kamata.
An sanya hanyar tafiya a ƙasa;
Gabatar da injinan ɗaukar kaya da kuma cire kayan robot
Bayani:
1. Kamar yadda yake a cikin halayen wannan ɓangaren, mun ɗauki saman raƙuman ruwa na waje mai kaifi uku;
2. An sanya injin ɗin tare da na'urar gano matsayi da na'urar auna matsin lamba don gano ko yanayin matsewa da matsin lamba na sassa sun zama na al'ada;
3. An sanya injin ɗin a cikin na'urar matsi, kuma kayan aikin ba zai faɗi cikin ɗan gajeren lokaci ba idan aka sami matsalar wutar lantarki da kuma yanke wutar lantarki daga babban da'irar iska;
Gabatar da Injin Nadawa ta Atomatik
Bayani:
Tsarin ya ƙunshi firam mai tsayayye, haɗa tushen tallafi da kuma haɗa tong na pneumatic. Yana da aikin hana sassautawa da hana faɗuwa bayan yankewar iska, kuma yana iya yin birgima 180° na kayan aikin layi;
Gabatarwa ga benci na duba tabo da hannu
Bayani:
1. Saita mitar samfura daban-daban da hannu don matakai daban-daban na samarwa, wanda zai iya kula da ingancin ma'aunin kan layi yadda ya kamata;
2. Umarnin Amfani: Mai sarrafa zai sanya kayan aikin a wurin da aka saita a kan benci na duba wuri bisa ga mitar da aka saita da hannu, sannan ya yi amfani da jajayen hasken wuta. Mai duba zai danna maɓallin don ɗaukar kayan aikin zuwa wurin aminci a wajen kariyar, ya fitar da kayan aikin don aunawa sannan ya mayar da shi kan gadon da aka naɗe bayan an auna;
Abubuwan kariya
An yi shi da allon taɓawa mai sauƙi (40×40)+raga (50×50), kuma ana iya haɗa allon taɓawa da maɓallin dakatarwa na gaggawa a cikin abubuwan kariya, suna haɗa aminci da kyau.
Gabatarwa zuwa Tashar Dubawa don gyaran fenti
Bayani:
Tsarin aikin ya ƙunshi firam mai tsayayye da kuma tebur mai juyawa. Ma'aikatan suna ɗaga kayayyakin da aka gama zuwa teburin juyawa, suna juya teburin juyawa, suna duba ko akwai ƙuraje, ƙaiƙayi da sauran abubuwan da suka faru, sannan kuma suna gyara lahani na buguwa da saman fenti akan lokaci;
