Kusanthula Njira ya Mzere Wopangira
Die retrorei im technischen prozess
1. Njira yogwiritsira ntchito clamping yotayidwa imagwiritsidwa ntchito potembenuza. Kutembenuza ziwalo zonse za makina, kuphatikizapo pansi pa zida zogwirira ntchito.
2. Pakuboola, ma hydraulic clamps ayenera kugwiritsidwa ntchito kupeza ndi m'mimba mwake wamkati wa Φ282 ndi mbali yakumtunda, kuboola dzenje lokwezera la 10-Φ23.5 ndi chamfering mbali zonse ziwiri, ndikupukuta malo olembera a pneumatic;
Mndandanda wa Zida
| OP10 makina owerengera nthawi | |||||||||||||||
| Kufotokozera kwa Njira | 
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| Kasitomala | Zinthu zogwirira ntchito | 45 | Chitsanzo cha chida cha makina | Nambala Yosungiramo Zinthu Zakale | |||||||||||
| Dzina la Chinthu | Kudula zida zolumikizira zitsulo zolumikizira | Nambala ya Chojambula | Tsiku lokonzekera | 2021.1.19 | Okonza | ||||||||||
| Gawo la ndondomeko | Nambala ya mpeni | zinthu zopangira makina | Dzina la Chida | Kudula m'mimba mwake | Kudula liwiro | Liwiro lozungulira | Chakudya pa kusintha kulikonse | chakudya pogwiritsa ntchito makina ochapira | Chiwerengero cha zodulidwa | Njira iliyonse | Nthawi yopangira makina | Nthawi Yopanda Ntchito | Mangitsani ndi kumasula | Nthawi yosinthira zida | |
| Ayi. | Ayi. | Zosowa | Zida | D mm | VcM/mphindi | R pm | mm/Rev | mm/Mphindi | Nthawi | Utali mm | Sekondi | Sekondi | Sekondi | ||
| 1 | T01 | Laya nkhope ya pamwamba kwambiri | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Lathe pafupifupi DIA 419.5 mkati mwa bore, DIA 382 sitepe face ndi DIA 282 mkati mwa bore | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Lathe nkhope yomaliza bwino | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Konzani bwino chibowo chamkati cha DIA 419.5, nkhope ya DIA 382 ndi chibowo chamkati cha DIA 282 | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300. 0 | 185.39 | |||||
| 5 | T05 | Laya mozungulira komanso mozungulira mbali ya pansi | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Laya mozungulira komanso molondola nkhope ya kumapeto kwa pansi | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Kufotokozera: | Nthawi yodula: | 437 | Chachiwiri | Nthawi yogwiritsira ntchito zida zomangira ndi zomangira komanso kukweza ndi kuyika zinthu zopanda kanthu: | 15.00 | Chachiwiri | |||||||||
| Nthawi yothandizira: | 21 | Chachiwiri | Maola onse ogwira ntchito pa makina: | 472.81 | Chachiwiri | ||||||||||
| Chowerengera nthawi cha OP20 | |||||||||||||||
| Kufotokozera kwa Njira |  | ||||||||||||||
| Kasitomala | Zinthu zogwirira ntchito | HT250 | Chitsanzo cha chida cha makina | Nambala Yosungiramo Zinthu Zakale | |||||||||||
| Dzina la Chinthu | Ng'oma yogulira | Nambala ya Chojambula | Tsiku lokonzekera | 2021.1.19 | Okonza | ||||||||||
| Gawo la ndondomeko | Nambala ya mpeni | zinthu zopangira makina | Dzina la Chida | Kudula m'mimba mwake | Kudula liwiro | Liwiro lozungulira | Chakudya pa kusintha kulikonse | chakudya pogwiritsa ntchito makina ochapira | Chiwerengero cha zodulidwa | Njira iliyonse | Nthawi yopangira makina | Nthawi Yopanda Ntchito | Mangitsani ndi kumasula | Nthawi yosinthira zida | |
| Ayi. | Ayi. | Zosowa | Zida | D mm | VcM/mphindi | R pm | mm/Rev | mm/Mphindi | Nthawi | Utali mm | Sekondi | Sekondi | Sekondi | ||
| 1 | T01 | Bowola dzenje loyikira la 10-DIA 23.5 | Bowo lobowola pansi pa dzenje DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | 10-DIA 23 Orifice Chamfering | Chodulira cha chamfering cha DIA 30 chophatikizana | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | 10-DIA 23.5 Kuzungulira kwa denga lakumbuyo | Chodulira cha DIA 22 chosinthira kumbuyo | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Malo Olembera Migodi | DIA 30 sikweya mapewa mphero | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Kufotokozera: | Nthawi yodula: | 82 | Chachiwiri | Nthawi yogwiritsira ntchito zida zomangira ndi zomangira komanso kukweza ndi kuyika zinthu zopanda kanthu: | 30 | Chachiwiri | |||||||||
| Nthawi yothandizira: | 104 | Chachiwiri | Maola onse ogwira ntchito pa makina: | 233.00 | Chachiwiri | ||||||||||
Chiyambi cha Mzere Wopanga
Kapangidwe ka Mzere Wopangira
Chiyambi cha Mzere Wopanga
Mzere wopangira uli ndi gawo limodzi lonyamula katundu, gawo limodzi lopangira makina a lathe ndi gawo limodzi lopanda kanthu. Maloboti amanyamula zipangizo pakati pa malo ogwirira ntchito mkati mwa gawo lililonse. Mafoloko amaika mabasiketi patsogolo pa malo onyamula katundu ndi opanda kanthu; Mzere wopangira umaphimba malo a: 22.5m×9m
Kufotokozera kwa mzere wopanga
1. Malo ogwirira ntchito amanyamulidwa kupita kumalo opakira katundu ndi ma forklift, kukwezedwa pamanja kupita ku roller bed, ndikutumizidwa kumalo opakira katundu kudzera mu ma roller. Kukweza ndi kutsitsa makina olinganiza mu njira ya lathe, njira yopititsira patsogolo ndi njira yobowola ndi kugaya zimamalizidwa ndi maloboti. Zinthu zomalizidwa zimatumizidwa kumalo opakira katundu kudzera mu roller bed, ndikutumizidwa ndi ma forklift pambuyo pokweza ndi kuyika zinthu pamodzi;
2. Zowonetsera zamagetsi zazikulu ziyenera kuyikidwa pa mizere yotumizira katundu kuti zisinthe ndikuwonetsa zambiri za zotuluka, zinthu zolakwika ndi masiku opangira chitetezo nthawi yeniyeni;
3. Mzere wotumizira magetsi uyenera kukhala ndi kuwala kochenjeza pa chipangizo chilichonse, komwe kungawonetse zambiri monga kukhala bwino, kusowa kwa zinthu komanso koopsa;
4. Mzere wokha umagwiritsa ntchito njira yopangira mayunitsi ndi njira yolumikizira mawaya ambiri, yokhala ndi mawonekedwe osinthasintha, oyenera zosowa zosiyanasiyana za makasitomala;
5. Gwiritsani ntchito loboti yolumikizira kuti igwire ntchito yotsegula ndi kutseka, yomwe ili ndi kukhazikika kwakukulu, kukonza kosavuta komanso moyo wautali wautumiki;
6. Kufunika kochepa kwa ogwira ntchito. Kufunika kwa ogwira ntchito tsiku ndi tsiku pa kusintha kulikonse kwa mzere wodziyimira pawokhawu ndi motere:
Munthu wonyamula mafoloko (forkliftman) 1 ~ 2 (woyang'anira kunyamula, kunyamula mafoloko ndi kusamutsa malo opanda ntchito/zinthu zomalizidwa)
Injiniya Wokonza Zinthu Munthu m'modzi (woyang'anira ntchito yokonza zinthu nthawi zonse - odulira mafuta ndi madzi, ndi zina zotero)
7. Mzere wodzipangira wokha uli ndi kuthekera kokulirakulira kwamphamvu. Monga makina osakaniza mawaya, kutsata bwino ntchito ndi ntchito zina, ndi mtengo wotsika wokulira;
Chigawo chokwezera
1. Mzere wolumikizira wonyamula katundu ungasunge zidutswa 12×16=192; 2. Tsegulani pamanja muluwo ndikuwukweza ku bedi lolumikizira katundu ndikuutumiza ku malo olumikizira katundu ndi chonyamulira chonyamulira katundu; 3. Mukatsegula muluwo, thireyi yopanda kanthu iyenera kumangiriridwa ndikuyikidwa pamzere wopanda kanthu wa thireyi yopanda kanthu, ndikuyiyika m'magawo 8, ndipo mulu wolumikizira thireyi wopanda kanthu uyenera kuchotsedwa pamanja ndikuyikidwa pamalo osungira; 1. Mzere wolumikizira wonyamula katundu ungasunge zidutswa 12×16=192;
2. Tsegulani muluwo ndi manja ndikuwukweza pa bedi lonyamula katundu ndikuutumiza ku malo onyamulira katundu ndi chonyamulira katundu;
3. Mukatsegula mulu, thireyi yopanda kanthu iyenera kumangiriridwa ndikuyikidwa pamzere wopanda kanthu wa thireyi yopanda kanthu, ndikuyiyika m'magawo 8, ndipo mulu wa thireyi wopanda kanthu uyenera kuchotsedwa pamanja ndikuyikidwa pamalo osungira;
Chiyambi cha ntchito yopanda kanthu
1. Mulu umodzi wa zidutswa 16 ndi zigawo zinayi zonse, ndi mbale zogawa pakati pa gawo lililonse;
2. Chogwirira ntchito chopanda kanthu chimatha kusunga zidutswa 160;
3. Kasitomala amalimbikitsa kuti phale likonzedwe. Chofunikira: (1) Kulimba bwino komanso kusalala (2) kukhala loboti yokhoza kumangidwa.
Chiyambi cha gawo lopangira zinthu
1. Njira yopangira lathing imakhala ndi ma lathe awiri oyima, loboti nambala 1 ndi chogwirira cha loboti, chomwe chimagwira ntchito yokonza bwalo lakunja, pamwamba pa dzenje lamkati ndi kumapeto kwa gawolo;
2. Siteshoni yopititsira patsogolo imakhala ndi makina amodzi opititsira pamwamba, omwe amapititsira mbali zake zokha;
3. Njira yobowola ndi kugaya imakhala ndi malo amodzi oimirira opangira makina ndi loboti imodzi Nambala 2, yomwe imagwira ntchito yokonza dzenje loyikamo ndi malo olembera chizindikiro cha gawo ili.
4. Njira yoyezera mphamvu ndi kuchotsa kulemera imakhala ndi choyezera mphamvu choyimirira, chomwe chimagwira ntchito yozindikira mphamvu ndi kuchotsa kulemera kwa ziwalozo;
5. Malo oyeretsera malo ogwiritsidwa ntchito ndi manja amakhala ndi chonyamulira lamba, chomwe chimanyamula zinthu zoyeretsera malo ndipo chimagwiritsidwa ntchito ngati nsanja yoyeretsera;
6. Malo ogwirira ntchito a makina odulira zinthu pogwiritsa ntchito mpweya ndi omwe amagwira ntchito yodulira ndi kulemba zinthu zonse;
Chiyambi cha chipangizo chosungiramo zinthu
1. Mzere wolumikizira katundu ukhoza kusunga zidutswa 12×16=192;
2. Mathireyi ndi mbale zopatulira pamalo opatulira katundu zimanyamulidwa kupita kumalo opanda kanthu ndi ma forklift;
3. Zinthu zomalizidwa zimanyamulidwa kupita ku malo osungiramo zinthu ndi chonyamulira chozungulira, ndipo zimakwezedwa ndi kuyikidwa mu mitolo pamanja ndikusamutsidwa ndi ma forklift;
Chiyambi cha kuyika zinthu zomalizidwa
1. Mulu umodzi wa zidutswa 16 ndi zigawo zinayi zonse, ndi mbale zogawa pakati pa gawo lililonse;
Zidutswa 2.192 zitha kusungidwa mu mulu wa zinthu zomalizidwa;
3. Kasitomala amalimbikitsa kuti phale likonzedwe. Chofunikira: (1) Kulimba bwino komanso kusalala (2) kukhala loboti yokhoza kumangidwa.
Chiyambi cha zigawo zazikulu zogwirira ntchito za mzere wopanga
Chiyambi cha Makina ndi Dynamic Balancing Weight Removal Unit Robot
Roboti ya Chenxuan: SDCX-RB08A3-1700
| Deta yoyambira | |
| Mtundu | SDCX-RB08A3-1700 |
| Chiwerengero cha nkhwangwa | 6 |
| Kuphimba kwakukulu | 3100mm |
| Kubwerezabwereza kwa Pose (ISO 9283) | ± 0.05mm |
| Kulemera | 1134kg |
| Kugawa Chitetezo cha Roboti | Chitetezo cha IP65 / IP67dzanja lolowera pamzere(IEC 60529) |
| Malo okwerera | Denga, ngodya yovomerezeka ya kupendekera ≤ 0º |
| Kumaliza pamwamba, utoto | Chimango chapansi: chakuda (RAL 9005) |
| Kutentha kozungulira | |
| Ntchito | 283 K mpaka 328 K (0 °C mpaka +55 °C) |
| Kusungira ndi mayendedwe | 233 K mpaka 333 K (-40 °C mpaka +60 °C) |
Chiyambi cha Robot Travel Axis
Kapangidwe kake kamakhala ndi loboti yolumikizirana, servo motor drive ndi pinion ndi rack drive, kuti lobotiyo izitha kuyenda molunjika kumbuyo ndi mtsogolo. Imakwaniritsa ntchito ya loboti imodzi yopereka zida zambiri zamakina ndi zogwirira ntchito m'malo angapo ndipo imatha kuwonjezera kufalikira kwa maloboti olumikizirana;
Njira yoyendera imayika maziko olumikizidwa ndi mapaipi achitsulo ndipo imayendetsedwa ndi servo motor, pinion ndi rack drive, kuti iwonjezere kuphimba kwa loboti yolumikizirana ndikuwonjezera bwino kuchuluka kwa kugwiritsa ntchito loboti;
Njira yoyendera imayikidwa pansi;
Kuyambitsa zopalira za maloboti okweza ndi otsegula
Kufotokozera:
1. Malinga ndi makhalidwe a gawo ili, timagwiritsa ntchito mawonekedwe akunja a mafunde a zikhadabo zitatu;
2. Makinawa ali ndi sensa yozindikira malo ndi sensa yokakamiza kuti azindikire ngati momwe zinthu zilili komanso momwe zinthu zilili bwino;
3. Makinawa ali ndi choponderezera mpweya, ndipo chogwirira ntchito sichidzagwa pakapita nthawi yochepa ngati magetsi alephera komanso mpweya waukulu utatsekedwa;
Chiyambi cha Makina Odzipangira Okha
Kufotokozera:
Makinawa amapangidwa ndi chimango chokhazikika, chothandizira maziko ndi cholumikizira cha pneumatic tong. Chili ndi ntchito yoletsa kutayikira komanso yoletsa kutsika kwa mpweya ikatha, ndipo chimatha kuzunguliridwa ndi zinthu zogwirira ntchito za mzere pa 180°C;
Chiyambi cha benchi yowunikira malo ogwirira ntchito ndi manja
Kufotokozera:
1. Khazikitsani ma frequency osiyanasiyana owerengera zitsanzo pamanja pa magawo osiyanasiyana opangira, zomwe zingathandize kuyang'anira bwino momwe muyeso wa pa intaneti umagwirira ntchito;
2. Malangizo Ogwiritsira Ntchito: Wogwiritsa ntchito adzayika chogwirira ntchito pamalo okhazikika pa benchi yoyang'anira nthawi yomweyo malinga ndi kuchuluka kwa nthawi komwe kwayikidwa pamanja, ndikuyambitsa ndi nyali yofiira. Woyang'anira adzakanikiza batani kuti anyamule chogwirira ntchitocho kupita kumalo otetezeka kunja kwa chitetezo, kuchotsa chogwirira ntchitocho kuti chiyesedwe ndikuchibwezera ku bedi lozungulira pambuyo poyesa;
Zigawo zoteteza
Ili ndi mawonekedwe opepuka a aluminiyamu (40×40)+mesh (50×50), ndipo chophimba chokhudza ndi batani loyimitsa mwadzidzidzi zitha kuphatikizidwa kuzinthu zoteteza, kuphatikiza chitetezo ndi kukongola.
Chiyambi cha malo owunikira kuti akonze utoto
Kufotokozera:
Makinawa amapangidwa ndi chimango chokhazikika ndi turntable. Antchito amanyamula zinthu zomalizidwa kupita ku turntable, amazungulira turntable, amafufuza ngati pali matumphu, mikwingwirima ndi zochitika zina, ndikukonza zolakwika zopindika ndi utoto panthawi yake;
