Zofunikira pa Ntchito
Kapangidwe konse & Chitsanzo cha 3D
Chidziwitso: Chithunzi cha chiwembuchi chimagwiritsidwa ntchito pongowonetsera kapangidwe kake ndipo sichikuyimira kapangidwe kake ka zida. Kukula kwake kuyenera kutsimikiziridwa malinga ndi momwe kasitomala alili pamalopo.
Chojambula cha Workpiece chakuthupi & chitsanzo cha 3D
Chojambula cha workpiece ndi chitsanzo cha 3D
Kapangidwe ka Chiwembu
Kayendedwe ka ntchito
Zofunikira pakugwira ntchito kwa malo ogwirira ntchito
(1) Ikani workpiece pamanja mu positioner ndikuikonza malinga ndi zofunikira.
(2) Zipangizo zonse zikayatsidwa ndipo palibe alamu yomwe yawonetsedwa, konzekerani kuyika.
(3) Loboti imayima pomwe ntchitoyo imayambira, ndipo pulogalamu yoyendetsera lobotiyo ndiyo pulogalamu yofanana yopangira.
Njira yowotcherera ya subassembly ya manja
1. Ikani pamanja magawo asanu a zida zamanja mbali A.
2. Bwererani kumalo otetezeka pamanja ndikuyambitsa silinda yolumikizira mabatani kuti mulimbikitse ntchito.
3. Choyimira chimazungulira mpaka loboti yomwe ili kumbali ya B iyambe kuwotcherera.
4. Chotsani pamanja zinthu zogwirira ntchito zomwe zalumikizidwa mbali A, kenako magawo asanu a zida zogwirira ntchito.
5. Yendetsani ntchito ya maulalo omwe ali pamwambapa.
Nthawi yowotcherera ya seti iliyonse ya manja ndi mphindi 3 (kuphatikiza nthawi yoyika), ndipo nthawi yowotcherera ya maseti 10 ndi mphindi 30.
Njira yowotcherera ya msonkhano wa mbale yolumikizidwa + msonkhano wa manja
1. Ikani pamanja mbale yolumikizidwa kale pa choyimilira cha mtundu wa L chomwe chili mbali ya A.
2. Kulumikiza kwa robot yolumikizira mabatani (15min/seti). 3.
3. Ikani pamanja ziwalo zomasuka za chogwirira cha manja pa choyimilira cha mtundu wa L chomwe chili mbali ya B.
4. Loboti imapitiriza kulumikiza chivundikiro cha chivundikirocho ikamaliza kulumikiza chivundikirocho (kulumikiza chivundikirocho kwa mphindi 10+kukhazikitsa chivundikirocho ndi chivundikiro cha malo a loboti kwa mphindi 5)
5. Chotsani mbale yolumikizidwa pamanja.
6. Kuwotcherera ndi manja kwa mbale yolumikizidwa (kuchotsa-kuwotcherera-kutsegula mkati mwa mphindi 15)
7. Ikani pamanja mbale yolumikizidwa kale pa choyimilira cha mtundu wa L chomwe chili mbali ya A.
8. Chotsani cholumikizira cha manja cholumikizidwa ndi kukhazikitsa zida zosinthira
9. Yendetsani ntchito ya maulalo omwe ali pamwambapa.
Nthawi yomaliza kulumikiza mbale yolumikizidwa ndi mphindi 15+ nthawi yomaliza kulumikiza manja ndi mphindi 15.
Nthawi yonse ndi mphindi 30
Chiyambi cha Chipangizo Chosinthira Tong
Nthawi yowotcherera ya loboti pa kugunda komwe kwatchulidwa pamwambapa ndiyokwanira kwambiri popanda kuyima. Malinga ndi maola 8 patsiku ndi ogwiritsa ntchito awiri, kutulutsa kwa ma assemblies awiri kumakhala ma seti 32 patsiku.
Kuti muwonjezere zotsatira:
Loboti imodzi imawonjezedwa ku malo oimikapo magalimoto atatu pa siteshoni ya sleeve subassembly ndipo imasinthidwa kukhala malo owirikiza kawiri. Nthawi yomweyo, malo oimikapo magalimoto a plate assembly+ sleeve amafunikanso kuwonjezera magulu awiri a malo oimikapo magalimoto a L ndi gulu limodzi la robot. Pa tsiku la maola 8 ndi ma opera atatu, zotsatira za malo oimikapo magalimoto awiri zimakhala ma seti 64 patsiku.
Mndandanda wa Zida
| Chinthu | S/N | Dzina | Kuchuluka. | NDEMANGA |
| Maloboti | 1 | RH06A3-1490 | Ma seti awiri | Yoperekedwa ndi Chen Xuan |
| 2 | Kabati yowongolera ma robot | Ma seti awiri | ||
| 3 | Malo okwezeka a loboti | Ma seti awiri | ||
| 4 | Mfuti yowotcherera yoziziritsidwa ndi madzi | Ma seti awiri | ||
| Zipangizo za m'mphepete mwa msewu | 5 | Gwero la Mphamvu Yowotcherera MAG-500 | Ma seti awiri | Yoperekedwa ndi Chen Xuan |
| 6 | Choyimira cha mtundu wa L chokhala ndi axis iwiri | Ma seti awiri | ||
| 7 | Choyimira chozungulira chopingasa cha axis zitatu | Seti imodzi | Yoperekedwa ndi Chen Xuan | |
| 8 | Chojambula | Seti imodzi | ||
| 9 | Chotsukira Mfuti | Seti | Zosankha | |
| 10 | Zipangizo zochotsera fumbi | Ma seti awiri | ||
| 11 | Mpanda wotetezeka | Ma seti awiri | ||
| Utumiki Wofanana | 12 | Kukhazikitsa ndi kukhazikitsa | Chinthu chimodzi | |
| 13 | Kulongedza ndi Kuyendera | Chinthu chimodzi | ||
| 14 | Maphunziro aukadaulo | Chinthu chimodzi |
Kufotokozera Zaukadaulo
Mfuti yowotcherera yoziziritsidwa ndi madzi yomangidwa mkati
1) Mfuti iliyonse yowotcherera iyenera kuyesedwa katatu kuti zitsimikizire kulondola kwa miyeso;
2) Gawo la R la mfuti yowotcherera limapangidwa ndi njira yonyowa yoponyera sera, yomwe sidzawonongeka chifukwa cha kutentha kwakukulu komwe kumapangidwa ndi kuwotcherera;
3) Ngakhale mfuti yowotcherera ikagundana ndi chogwirira ntchito ndi chogwirira ntchito panthawi yogwira ntchito, mfuti yowotcherera sidzapindika ndipo sipakufunika kukonzanso;
4) Kuwongolera mphamvu ya mpweya woteteza mpweya wokonzanso zinthu;
5) Kulondola kwa mbiya imodzi kuli mkati mwa 0.05;
6) Chithunzichi ndi cha anthu okha, ndipo chikuyenera kusankhidwa komaliza.
Choyimira cha mtundu wa L chokhala ndi axis iwiri
Positioner ndi zida zapadera zothandizira kuwotcherera, zomwe ndizoyenera kusuntha kwa ntchito yozungulira, kuti mupeze malo abwino opangira makina ndi liwiro lowotcherera. Itha kugwiritsidwa ntchito ndi manipulator ndi makina owotcherera kuti apange malo olumikizira okha, ndipo ingagwiritsidwenso ntchito posuntha zinthu zogwirira ntchito panthawi yogwira ntchito pamanja. Kutulutsa kosinthika ndi drive yosinthasintha kumayendetsedwa kuti kuzungulire benchi yogwirira ntchito, ndi kulondola kwakukulu kwa kayendetsedwe ka liwiro. Bokosi lowongolera kutali limatha kugwira ntchito patali benchi yogwirira ntchito, ndipo limathanso kulumikizidwa ndi manipulator ndi makina owongolera makina owotcherera kuti agwire ntchito yolumikizidwa. Positioner yowotcherera nthawi zambiri imapangidwa ndi makina ozungulira ndi njira yosinthira ya benchi yogwirira ntchito. Ntchito yogwirira ntchito yokhazikika pabenchi yogwirira ntchito imatha kufikira ngodya yofunikira yowotcherera ndi yosonkhanitsira kudzera pakukweza, kutembenuza ndi kuzungulira benchi yogwirira ntchito. Benchi yogwirira ntchito imazungulira kukhala malamulo osinthasintha a liwiro lopanda ma stepless, omwe angapeze liwiro lokwanira lowotcherera.
Zithunzi ndi zongogwiritsidwa ntchito pongogwiritsa ntchito, ndipo zimadalira kapangidwe kake komaliza.
Choyimira chozungulira chopingasa cha axis zitatu
1) Choyimira chozungulira cha axis zitatu chimakhala ndi maziko okhazikika, bokosi lozungulira la spindle ndi bokosi la mchira, chimango chowotcherera, servo motor ndi chochepetsera molondola, njira yoyendetsera, chivundikiro choteteza ndi makina owongolera magetsi, ndi zina zotero.
2) Mwa kukonza ma servo motors osiyanasiyana, choyimiliracho chingagwiritsidwe ntchito patali kudzera mu loboti lophunzitsira kapena bokosi lakunja logwirira ntchito;
3) Ngodya yofunikira yolumikizira ndi kulumikiza imapezeka potembenuza chogwirira ntchito chomwe chili pa benchi yogwirira ntchito;
4) Kuzungulira kwa benchi yogwirira ntchito kumayendetsedwa ndi mota ya servo, yomwe imatha kukwaniritsa liwiro loyenera la kuwotcherera;
5) Zithunzi ndi zongogwiritsidwa ntchito pongogwiritsa ntchito, ndipo zimadalira kapangidwe kake komaliza;
Kuwotcherera magetsi
Ndi yoyenera kulumikiza, kulumikiza, cholumikizira cha ngodya, cholumikizira cha chubu cha mbale, kulumikizana kwa mzere wolumikizirana ndi mitundu ina yolumikizirana, ndipo imatha kugwira ntchito yonse yolumikizira malo.
Chitetezo ndi kudalirika
Makina ochapira ndi chotenthetsera waya ali ndi chitetezo champhamvu kwambiri, champhamvu kwambiri komanso kutentha kwambiri. Apambana mayeso a EMC ndi magwiridwe antchito amagetsi omwe amafunidwa ndi muyezo wa dziko lonse wa GB/T 15579, ndipo apambana satifiketi ya 3C kuti atsimikizire kudalirika ndi chitetezo chomwe chikugwiritsidwa ntchito.
Kusunga mphamvu ndi kuteteza chilengedwe
Nthawi yodziwira mpweya, nthawi yopezera mpweya pasadakhale komanso nthawi yoperekera mpweya wochedwa zimasinthidwa kuti zitsimikizire kuti mpweya ukugwiritsidwa ntchito moyenera. Makina olumikizirana akayatsidwa, ngati salowa mu mkhalidwe wolumikizira mkati mwa mphindi ziwiri (nthawi yosinthika), amalowa mu mkhalidwe wogona wokha. Zimitsani fan ndikuchepetsa kugwiritsa ntchito mphamvu.
Chithunzichi ndi cha anthu okha, ndipo chikuyenera kusankhidwa komaliza.
Kuwotcherera magetsi
Chida chotsukira mfuti ndi chopopera mafuta a silicone ndi chipangizo chodulira waya
1) Chipangizo chopopera mafuta a silicone cha malo oyeretsera mfuti chimagwiritsa ntchito nozzle iwiri yopopera, kuti mafuta a silicone athe kufika mkati mwa nozzle ya tochi yowotcherera bwino ndikuwonetsetsa kuti slag yowotcherera sigwirizana ndi nozzle.
2) Zipangizo zotsukira mfuti ndi zopopera mafuta a silicone zimapangidwa pamalo omwewo, ndipo lobotiyo imatha kumaliza ntchito yopopera mafuta a silicone ndi kuyeretsa mfuti ndi chinthu chimodzi chokha.
3) Ponena za kulamulira, chipangizo chotsukira mfuti ndi chopopera mafuta a silicone chimangofunika chizindikiro choyambira, ndipo chikhoza kuyatsidwa malinga ndi ndondomeko yomwe yatchulidwa.
4) Chipangizo chodulira waya chimagwiritsa ntchito kapangidwe ka mfuti yowotcherera yokha, zomwe zimapangitsa kuti pasakhale kufunika kogwiritsa ntchito ma valve a solenoid kuti azilamulira ndikupangitsa kuti magetsi azikula mosavuta.
5) Chipangizo chodulira waya chikhoza kuyikidwa padera kapena kuyikidwa pa chipangizo chotsukira mfuti ndi chopopera mafuta a silicone kuti apange chipangizo cholumikizidwa, chomwe sichimangosunga malo oyika, komanso chimapangitsa kuti kukonza ndi kuwongolera njira ya gasi kukhale kosavuta.
6) Chithunzichi ndi cha anthu okha, ndipo chikuyenera kusankhidwa komaliza.
Mpanda wachitetezo
1. Ikani mipanda yoteteza, zitseko zachitetezo kapena ma grating achitetezo, maloko achitetezo ndi zida zina, ndikuchita chitetezo chofunikira cholumikizana.
2. Chitseko chachitetezo chiyenera kuyikidwa pamalo oyenera a mpanda woteteza. Zitseko zonse ziyenera kukhala ndi ma switch achitetezo ndi mabatani, batani lobwezeretsa ndi batani loyimitsa mwadzidzidzi.
3. Chitseko chachitetezo chimatsekedwa ndi makina kudzera mu loko yachitetezo (switch). Chitseko chachitetezo chikatsegulidwa molakwika, makinawo amasiya kugwira ntchito ndipo amapereka alamu.
4. Njira zotetezera chitetezo zimateteza antchito ndi zida kudzera mu hardware ndi mapulogalamu.
5. Mpanda woteteza ukhoza kuperekedwa ndi Party A yokha. Ndikoyenera kugwiritsa ntchito chowotcherera chapamwamba kwambiri ndikuphika utoto wachikasu wochenjeza pamwamba.
Dongosolo Lowongolera Magetsi
1. Zimaphatikizapo kuwongolera makina ndi kulumikizana kwa zizindikiro pakati pa zida, kuphatikiza masensa, zingwe, malo olowera, ma switch, ndi zina zotero;
2. Chipangizo chodzipangira chokha chimapangidwa ndi kuwala kwa alamu yamitundu itatu. Pa nthawi yogwira ntchito nthawi zonse, kuwala kwa mitundu itatu kumawonetsa kobiriwira; ngati chipangizocho chalephera, kuwala kwa mitundu itatu kumawonetsa alamu yofiira pakapita nthawi;
3. Pali mabatani oyimitsa mwadzidzidzi pa kabati yowongolera loboti ndi bokosi lophunzitsira. Pakagwa mwadzidzidzi, batani loyimitsa mwadzidzidzi likhoza kukanikiza kuti lizindikire kuyimitsa mwadzidzidzi kwa dongosolo ndikutumiza chizindikiro cha alamu nthawi yomweyo;
4. Mapulogalamu osiyanasiyana ogwiritsira ntchito amatha kupangidwa kudzera mu chipangizo chophunzitsira, mapulogalamu ambiri amatha kupangidwa, omwe angakwaniritse zofunikira pakukweza zinthu ndi zinthu zatsopano;
5. Zizindikiro zonse zoyimitsa mwadzidzidzi za dongosolo lonse lowongolera ndi zizindikiro zolumikizirana zachitetezo pakati pa zida zopangira ndi maloboti zimalumikizidwa ku dongosolo lachitetezo ndikulumikizidwa kudzera mu pulogalamu yowongolera;
6. Dongosolo lowongolera limazindikira kulumikizana kwa chizindikiro pakati pa zida zogwirira ntchito monga loboti, chidebe cholozera, chogwirira ndi zida zomangira.
7. Makina ogwiritsira ntchito zida ayenera kusinthana zizindikiro ndi makina a loboti.
Malo ogwirira ntchito (operekedwa ndi Party A)
| Magetsi | Mphamvu yamagetsi: AC380V ya mawaya anayi ya magawo atatu ± 10%, kusinthasintha kwa magetsi ± 10%, pafupipafupi: 50Hz; Mphamvu ya kabati yowongolera ma robot imafunika kuti ikhale ndi chosinthira mpweya chodziyimira payokha; Kabati yowongolera ma robot iyenera kukhala pansi ndi kukana kwa nthaka kosakwana 10Ω; Mtunda woyenera pakati pa magetsi ndi kabati yowongolera magetsi ya loboti uli mkati mwa mamita 5. |
| Gwero la mpweya | Mpweya wopanikizika uyenera kusefedwa kuti uchotse chinyezi ndi zinyalala, ndipo mphamvu yotulutsa ikadutsa mu triplet iyenera kukhala 0.5 ~ 0.8Mpa; Mtunda woyenera pakati pa gwero la mpweya ndi thupi la loboti uli mkati mwa mamita 5. |
| Maziko | Pansi pa simenti yachikhalidwe ya malo ogwirira ntchito a Party A iyenera kugwiritsidwa ntchito pokonza, ndipo maziko oyika zida zilizonse ayenera kumangiriridwa pansi ndi mabotolo owonjezera; Mphamvu ya konkriti: 210 kg/cm2; Kukhuthala kwa konkriti: kopitilira 150 mm; Kusalingana kwa maziko: zosakwana ± 3mm. |
| Mkhalidwe wa Zachilengedwe | Kutentha kozungulira: 0~45°C; Chinyezi chocheperako: 20% ~ 75% RH (palibe kuzizira); Kuthamanga kwa kugwedezeka: zosakwana 0.5G |
| Zina | Pewani mpweya ndi madzi oyaka komanso owononga, ndipo musamathire mafuta, madzi, fumbi, ndi zina zotero; Pewani malo omwe amachititsa phokoso lamagetsi. |
