Isesengura ry'Inzira y'Umusaruro w'Umurongo
Gupfa retrorei im technischen prozess
1. Uburyo bwo gufunga hakoreshejwe uburyo bwo gufunga bukoreshwa mu gihe cyo guhindukira. Guhindura ibice byose by'imashini, harimo n'ubuso bwo hasi bw'ibikoresho.
2. Mu gihe cyo gucukura, hagomba gukoreshwa udukingirizo twa hydraulic kugira ngo hamenyekane hamwe n'umurambararo w'imbere wa Φ282 n'inyuma yo hejuru, hagomba gucukurwa umwobo wo gushyiramo 10-Φ23.5 n'aho gucukura ku mpande zombi, hanyuma hagacukurwa agace k'ikimenyetso cy'umwuka;
Urutonde rw'ibikoresho
| OP10 machining Cycle accurate | |||||||||||||||
| Ibisobanuro by'inzira | 
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| Umukiriya | Ibikoresho by'akazi | 45 | Icyitegererezo cy'igikoresho cy'imashini | Nomero y'ububiko | |||||||||||
| Izina ry'igicuruzwa | Ibice by'umugozi wo gukata ibikoresho bisutsweho | Ishusho No. | Itariki yo kwitegura | 2021.1.19 | Byateguwe na | ||||||||||
| Intambwe y'igikorwa | Imbunda No. | ibikubiye mu ikoranabuhanga | Izina ry'Igikoresho | Ingano yo gukata | Umuvuduko wo kugabanya | Umuvuduko wo kuzenguruka | Ifunguro kuri buri muvuduko | gutangwa hakoreshejwe igikoresho cy'imashini | Umubare w'ibice by'imbuto | Buri gikorwa | Igihe cyo gukora imashini | Igihe cyo gukora | Kangura kandi wongere ufungure | Igihe cyo guhindura igikoresho | |
| Oya. | Oya. | Ibiyobyabwenge | Ibikoresho | D mm | VcM/umunota | Ku mugoroba | mm/Rev | mm/Uburebure | Ibihe | Uburebure mm | Isegonda | Isegonda | Isegonda | ||
| 1 | T01 | Koza neza igice cyo hejuru cy'inyuma | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Shyiraho imbobo y'imbere ya DIA 419.5, isura y'intambwe ya DIA 382 n'imbobo y'imbere ya DIA 282. | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Siga neza ku gice cyo ku iherezo | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Shyira neza imbobo y'imbere ya DIA 419.5, isura y'intambwe ya DIA 382 n'imbobo y'imbere ya DIA 282. | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300. 0 | 185.39 | |||||
| 5 | T05 | Koza ku ruhande rwo hasi ukoresheje irangi uhindukiriye kandi hafi | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Koza neza igice cyo hasi cy'inyuma ugihinduye icyerekezo | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Ibisobanuro: | Igihe cyo gukata: | 437 | Icya kabiri | Igihe cyo gufunga ibikoresho byo mu nzu no gupakira no gushyiramo ibikoresho: | 15.00 | Icya kabiri | |||||||||
| Igihe cy'inyongera: | 21 | Icya kabiri | Amasaha yose y'abakozi bakora mu ikoranabuhanga: | 472.81 | Icya kabiri | ||||||||||
| OP20 machining Cycle accurate | |||||||||||||||
| Ibisobanuro by'inzira |  | ||||||||||||||
| Umukiriya | Ibikoresho by'akazi | HT250 | Icyitegererezo cy'igikoresho cy'imashini | Nomero y'ububiko | |||||||||||
| Izina ry'igicuruzwa | Ingoma ya feri | Ishusho No. | Itariki yo kwitegura | 2021.1.19 | Byateguwe na | ||||||||||
| Intambwe y'igikorwa | Imbunda No. | ibikubiye mu ikoranabuhanga | Izina ry'Igikoresho | Ingano yo gukata | Umuvuduko wo kugabanya | Umuvuduko wo kuzenguruka | Ifunguro kuri buri muvuduko | gutangwa hakoreshejwe igikoresho cy'imashini | Umubare w'ibice by'imbuto | Buri gikorwa | Igihe cyo gukora imashini | Igihe cyo gukora | Kangura kandi wongere ufungure | Igihe cyo guhindura igikoresho | |
| Oya. | Oya. | Ibiyobyabwenge | Ibikoresho | D mm | VcM/umunota | Ku mugoroba | mm/Rev | mm/Uburebure | Ibihe | Uburebure mm | Isegonda | Isegonda | Isegonda | ||
| 1 | T01 | Umwobo wo gushyiramo 10-DIA 23.5 | Imashini yo gucukura mu mwobo DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | 10-DIA 23 Orifice Chamfering | Igikoresho cyo gukata imashini ya DIA 30 cyakozwe mu buryo bwa "compound reaming chamfering cutter" | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | 10-DIA 23.5 Guteranya inyuma y'inyuma | Igikato cyo gukata imashini ya DIA 22 gikozwe mu buryo bwa "reverse chamfering" | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Agace k'ikimenyetso cyo gusya | DIA ifite ubuso bwa kare 30 bwo gusya ku bitugu | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Ibisobanuro: | Igihe cyo gukata: | 82 | Icya kabiri | Igihe cyo gufunga ibikoresho byo mu nzu no gupakira no gushyiramo ibikoresho: | 30 | Icya kabiri | |||||||||
| Igihe cy'inyongera: | 104 | Icya kabiri | Amasaha yose y'abakozi bakora mu ikoranabuhanga: | 233.00 | Icya kabiri | ||||||||||
Intangiriro ku murongo w'umusaruro
Imiterere y'umurongo w'umusaruro
Intangiriro ku murongo w'umusaruro
Umurongo w'umusaruro ugizwe n'igice kimwe cyo gupakira imizigo, igice kimwe cyo gukora imashini zikora imashini n'igice kimwe cyo gufunga imizigo. Roboti zitwara ibikoresho hagati y'aho zipakira imizigo muri buri gice. Imashini zitwara imizigo zishyira ibitebo imbere y'aho zipakira imizigo n'aho zifunga imizigo; Umurongo w'umusaruro ugizwe n'ubuso bwa: 22.5m × 9m
Ibisobanuro by'umurongo w'umusaruro
1. Ibyuma byo gukora bijyanwa aho bapakira ibikoresho hakoreshejwe forklifts, bigashyirwa ku gitanda cyo gupakira ibikoresho, hanyuma bikoherezwa aho bapakira ibikoresho binyuze muri rollers. Gupakira no gupakurura imashini yo kuringaniza ibikoresho mu buryo bwo gukora imashini, inzira yo gupakira ibikoresho no gusya ibintu birangizwa na robots. Ibikoresho birangiye byoherezwa aho bapakira ibikoresho binyuze muri rollers, hanyuma bigashyirwa hanze n'abapakira ibikoresho nyuma yo kubikuza no kubishyiraho;
2. Ecran nini z'ikoranabuhanga zigomba gushyirwa ku mirongo yo kohereza ibicuruzwa kugira ngo zivugurure kandi zerekane amakuru y'ibisohoka, ibicuruzwa bifite inenge n'iminsi yo gukora ibintu mu buryo bw'umutekano mu gihe nyacyo;
3. Umuyoboro w'amashanyarazi ugomba guhabwa urumuri rw'uburinzi kuri buri gice, rushobora kwerekana amakuru nk'asanzwe, kuba nta bikoresho bifite kandi biteye ubwoba;
4. Umurongo wikora ukoresha uburyo bwo gutunganya ibyuma n'uburyo bwo gufunga ibyuma byinshi, hamwe n'imiterere yoroshye, ijyanye n'ibikenewe bitandukanye by'imiterere y'ibikoresho by'abakiriya;
5. Koresha roboti ifatanye kugira ngo ikoreshwe kandi ifunguke, ifite ubushobozi bwo kuyitunganya neza kandi imara igihe kirekire;
6. Ubukene buto bw'abakozi. Ubukene bwa buri munsi bw'abakozi kuri buri simburana ry'uyu murongo wikora ni ubu bukurikira:
Umuterura w'imodoka (Forkliftman) abantu 1 ~ 2 (bashinzwe guterura, guterura no kwimura imirimo idafite aho ihuriye n'ibikoresho byarangiye)
Injeniyeri w’ibikorwa byo kubungabunga ibidukikije 1 (ushinzwe ibikorwa byo kubungabunga ibidukikije bisanzwe - imashini zikata amavuta n’amazi, nibindi)
7. Umurongo wikora ufite ubushobozi bwo kwaguka cyane. Nk'uburyo bwo gukora insinga zivanze, uburyo bwo gukurikirana imikorere n'ibindi bikorwa, hamwe n'igiciro gito cyo kwaguka;
Igice cyo gupakira
1. Umurongo w'igitanda cyo gupakira imizigo ushobora kubika ibice 12×16=192; 2. Fungura intoki umukingo hanyuma uwushyire ku gitanda cyo gupakira imizigo hanyuma wohereze aho umukingo upakira imizigo ukoresheje umukingo wo gupakira imizigo; 3. Nyuma yo gufungura umukingo, isahani irimo ubusa igomba gushyirwa ku murongo w'ibice birimo ubusa, bigashyirwa mu byiciro 8, hanyuma umukingo w'isahani irimo ubusa ukavanwaho n'intoki ugashyirwa ahantu ho kubika; 1. Umurongo w'igitanda cyo gupakira imizigo ushobora kubika ibice 12×16=192;
2. Fungura umukingo n'intoki hanyuma uwushyire ku gitereko cy'umuzingo wo gupakira hanyuma wohereze aho umuzingo wo gupakira ukoresheje umuyoboro w'umuzingo;
3. Nyuma yo gufungura ikirundo, isahani irimo ubusa igomba gushyirwa ku murongo w’ibice birimo ubusa, bigashyirwa mu byiciro 8, hanyuma isahani irimo ubusa igakurwaho n’intoki igashyirwa ahantu ho kubika;
Intangiriro yo gukora uduce duto tw'ibikoresho
1. Agace kamwe k'ibice 16 n'ibice 4 byose hamwe, hamwe n'ibice bigabanyamo ibice hagati ya buri gipande;
2. Agasanduku k'ibikoresho karimo ubusa gashobora kubika ibice 160;
3. Umukiriya agomba gutegura pallet. Ibisabwa: (1) Kuba ihamye kandi igororotse (2) kuba ishobora gufatwa na roboti.
Intangiriro ku gice cyo gutunganya
1. Uburyo bwo gufunga bugizwe n'imashini ebyiri zihagaze, roboti No. 1 n'icyuma gikingira icyuma gikozwe mu butaka, gitunganya uruziga rw'inyuma, ubuso bw'imbere bw'umwobo n'inyuma y'igice;
2. Aho gusimbuza ibintu bizunguruka hagizwe n'imashini imwe izunguruka, ikora uburyo bwo kuzingurura ibice mu buryo bwikora;
3. Uburyo bwo gucukura no gusya bugizwe n'ikigo kimwe cyo gucukura gihagaze n'irobo imwe ya 2, ikora isuku y'umwobo n'agace k'ikimenyetso by'iki gice.
4. Uburyo bwo kuringaniza ibintu no gukuraho ibiro bugizwe n'icyuma gipima ibintu kigororotse, gifata uburyo bwo kumenya no gukuraho uburemere bw'ibice;
5. Aho bapimira ububiko bw'ibikoresho hakoreshejwe intoki hagizwe n'icyuma gitwara imikandara, gitwara ibice bipimye ububiko kandi kigakoreshwa nk'urubuga rwo kugenzura;
6. Aho imashini ikora ikora ibishushanyo by'umwuka niho ikora akazi ko gushushanya no gushyira ikimenyetso ku bicuruzwa byose;
Intangiriro y'igice cyo gushyiramo ibintu bidafite aho bibohera
1. Umugozi w'umuzingo upakiye ushobora kubika ibice 12×16=192;
2. Amasahani n'amasahani yo gupakira ibintu ku gikoresho cyo gupakira ibicuruzwa bijyanwa ahantu hatagaragara hakoreshejwe imashini zitwara imizigo;
3. Ibikoresho birangiye bijyanwa aho ibintu bishyirwa n'icyuma gitwara imizigo, hanyuma bikazamurwa bigashyirwa hamwe n'intoki hanyuma bigashyirwa hamwe n'amamashini atwara imizigo;
Intangiriro yo gushyira hamwe ibicuruzwa byarangiye
1. Agace kamwe k'ibice 16 n'ibice 4 byose hamwe, hamwe n'ibice bigabanyamo ibice hagati ya buri gipande;
Ibice 2.192 bishobora kubikwa mu murunda w'ibicuruzwa byarangiye;
3. Umukiriya agomba gutegura pallet. Ibisabwa: (1) Kuba ihamye kandi igororotse (2) kuba ishobora gufatwa na roboti.
Intangiriro y'ibice by'ingenzi by'imikorere y'umurongo w'umusaruro
Intangiriro kuri Robot yo gukuraho ibiro mu buryo bwa Machining na Dynamic Balancing
Imashini ya Chenxuan: SDCX-RB08A3-1700
| Amakuru y'ibanze | |
| Ubwoko | SDCX-RB08A3-1700 |
| Umubare w'imihoro | 6 |
| Ubufasha ntarengwa | 3100mm |
| Uburyo bwo gusubiramo pozisiyo (ISO 9283) | ± 0.05mm |
| Uburemere | 1134kg |
| Uburyo bwo kurengera robo | Igipimo cy'uburinzi, IP65 / IP67ukuboko kuri mu murongo(IEC 60529) |
| Aho gushyira | Igisenge, inguni yemewe yo kuzenguruka ≤ 0º |
| Gushushanya ubuso, gusiga irangi | Igishushanyo fatizo: umukara (RAL 9005) |
| Ubushyuhe buri hagati y'ikirere | |
| Igikorwa | 283 K kugeza 328 K (0 °C kugeza +55 °C) |
| Kubika no gutwara | 233 K kugeza 333 K (-40 °C kugeza +60 °C) |
Intangiriro ya Robot Travel Axis
Iyi nyubako igizwe na robo ifatanye, moteri ya servo na pinion na rack drive, kugira ngo robo ibashe gukora ingendo igororotse igana imbere no inyuma. Ikora akazi ka robo imwe itanga ibikoresho byinshi bya mashini n'ibikoresho bifata ku biro bitandukanye kandi ishobora kongera imikorere ya robo zifatanye;
Inzira yo gutemberamo ikoresha urufatiro rwayo rusunzwe n'imiyoboro y'icyuma kandi itwarwa na moteri ya servo, pinion na rack drive, kugira ngo yongere imikorere ya robo ifatanye kandi yongere neza umuvuduko w'ikoreshwa rya robo;
Inzira yo kuzenguruka irashyirwa hasi;
Intangiriro y'udukoni tw'amarobo apakiye n'afungura
Ibisobanuro:
1. Dukurikije imiterere y'iki gice, dukoresha ubuso bw'umuraba wo hanze w'amajanja atatu;
2. Uburyo bufite sensor yo kumenya aho ibintu biri n'icyuma gipima umuvuduko kugira ngo harebwe niba imiterere y'ibice n'umuvuduko w'ibice ari ibisanzwe;
3. Imashini ifite icyuma gitera imbaraga, kandi igikoresho ntikizagwa mu gihe gito mu gihe amashanyarazi yabuze kandi gazi ikabura umurongo mukuru w'umwuka;
Intangiriro y'imashini igenda yikora (Automatic Roll-over Machine)
Ibisobanuro:
Iyi mikorere igizwe n'umuyoboro uhoraho, inkingi yo gushyigikira hamwe n'umuyoboro w'amashanyarazi. Ifite imikorere yo kurwanya no gukumira guterera nyuma yo guhagarara k'umwuka, kandi ishobora kuzunguruka ku bushyuhe bwa 180° ku bikoresho by'umurongo;
Intangiriro ku ntebe yo kugenzura aho umuntu aherereye n'intoki
Ibisobanuro:
1. Gushyiraho inshuro zitandukanye zo gupima hakoreshejwe intoki ku byiciro bitandukanye by'umusaruro, bishobora kugenzura neza imikorere y'ibipimo kuri interineti;
2. Amabwiriza yo gukoresha: Umucungamutungo uzashyira igikoresho aho gishyirwa ku ntebe yo kugenzura aho giherereye hakurikijwe inshuro zashyizweho n'intoki, hanyuma ukoresheje itara ritukura. Umugenzuzi azakanda buto kugira ngo ajyane igikoresho ahatekanye hanze y'uburinzi, akuremo igikoresho kugira ngo gipimwe hanyuma agisubize ku gitanda cy'umuzingo nyuma yo gupima;
Ibikoresho birinda
Igizwe n'imiterere yoroheje ya aluminiyumu (40×40)+mesh (50×50), kandi ecran yo gukoraho na buto yo guhagarika byihutirwa bishobora gushyirwa ku bice birinda, bihuza umutekano n'ubwiza.
Intangiriro ku Kigo cy'igenzura kugira ngo hakorwe irangi
Ibisobanuro:
Uburyo bugizwe n'umugozi uhoraho n'umugozi uzunguruka. Abakozi bazamura ibikoresho byarangiye ku mugozi uzunguruka, bazungurutsa umugozi uzunguruka, bakareba niba hari uduce duto, imivundo n'ibindi bintu, kandi bagasana ku gihe ibyangiritse n'ubuso bw'irangi;
