Kuongororwa Kwemaitiro Emutsetse Wekugadzira
Die retrorei im technischen prozess
1. Maitiro ekubatanidza simbi dzinoraswa anoshandiswa panguva yekutenderedza. Kutenderedza zvikamu zvese zvemuchina, kusanganisira pasi pezvinhu zvebasa.
2. Panguva yekuboora, ma hydraulic clamps anofanira kushandiswa kuwana dhayamita yemukati yeΦ282 nekumusoro kwekumusoro, kuboora gomba rekuisira 10-Φ23.5 uye chamfering kumativi ese, uye kugaya nzvimbo yekumaka ine mhepo;
Rondedzero yeZvishandiso
| OP10 machining Cycle timer | |||||||||||||||
| Tsananguro yeNzira | 
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| Mutengi | Chigadzirwa chebasa | 45 | Muenzaniso wechishandiso chemuchina | Nhamba yezvinyorwa | |||||||||||
| Zita rechigadzirwa | Kucheka midziyo yemugodhi welded zvikamu | Nhamba yemufananidzo | Zuva rekugadzirira | 2021.1.19 | Yakagadzirwa na | ||||||||||
| Danho rekuita | Nhamba yebanga | zvemukati zvekugadzira | Zita reChishandiso | Kucheka dhayamita | Kukurumidza kutema | Kumhanya kwekutenderera | Kudyisa pakuchinja kwega kwega | chikafu nemuchina wekushandisa | Huwandu hwekucheka | Maitiro ega ega | Nguva yekugadzira | Nguva Yekusaita Basa | Simbisa uye sunungura | Nguva yekuchinja chishandiso | |
| Aihwa. | Aihwa. | Kuzvinyima | Zvishandiso | D mm | VcM/miniti | R pm | mm/Rev | mm/Mini | Nguva | Kureba mm | Sek | Sek | Sek | ||
| 1 | T01 | Pukuta kumeso kwepamusoro nehasha | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Lathe bhore remukati reDIA 419.5, chiso cheDIA 382 nhanho uye bhore remukati reDIA 282 | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Lathe kumeso kwekupedzisira nemazvo | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Rongedza zvakanaka bhora remukati reDIA 419.5, chiso cheDIA 382 nhanho uye bhora remukati reDIA 282 | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300. 0 | 185.39 | |||||
| 5 | T05 | Lathe kumeso kwepazasi nenzira yakapesana uye yakakombama | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Lathe kumeso kwepazasi nenzira yakapesana uye chaiyo | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Tsananguro: | Nguva yekucheka: | 437 | Chepiri | Nguva yekubatanidza zvinhu nechinhu chakagadzirwa uye yekurodha nekuburitsa zvinhu zvisina chinhu: | 15.00 | Chepiri | |||||||||
| Nguva yekubatsira: | 21 | Chepiri | Maawa ese ekushanda kwemuchina: | 472.81 | Chepiri | ||||||||||
| OP20 machining Cycle timer | |||||||||||||||
| Tsananguro yeNzira |  | ||||||||||||||
| Mutengi | Chigadzirwa chebasa | HT250 | Muenzaniso wechishandiso chemuchina | Nhamba yezvinyorwa | |||||||||||
| Zita rechigadzirwa | Drum rebhureki | Nhamba yemufananidzo | Zuva rekugadzirira | 2021.1.19 | Yakagadzirwa na | ||||||||||
| Danho rekuita | Nhamba yebanga | zvemukati zvekugadzira | Zita reChishandiso | Kucheka dhayamita | Kukurumidza kutema | Kumhanya kwekutenderera | Kudyisa pakuchinja kwega kwega | chikafu nemuchina wekushandisa | Huwandu hwekucheka | Maitiro ega ega | Nguva yekugadzira | Nguva Yekusaita Basa | Simbisa uye sunungura | Nguva yekuchinja chishandiso | |
| Aihwa. | Aihwa. | Kuzvinyima | Zvishandiso | D mm | VcM/miniti | R pm | mm/Rev | mm/Mini | Nguva | Kureba mm | Sek | Sek | Sek | ||
| 1 | T01 | Boora gomba rekuisa rine 10-DIA 23.5 | Chibooreso chepasi pegomba DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | 10-DIA 23 Orifice Chamfering | Mucheka wekucheka chamfering weDIA 30 compound reaming | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | 10-DIA 23.5 Kugadzirisa gomba rekumashure | Mucheka wekucheka weDIA 22 reverse chamfering | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Nzvimbo Yekucheresa Zviyo | DIA 30 sikweya pafudzi milling | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Tsananguro: | Nguva yekucheka: | 82 | Chepiri | Nguva yekubatanidza zvinhu nechinhu chakagadzirwa uye yekurodha nekuburitsa zvinhu zvisina chinhu: | 30 | Chepiri | |||||||||
| Nguva yekubatsira: | 104 | Chepiri | Maawa ese ekushanda kwemuchina: | 233.00 | Chepiri | ||||||||||
Nhanganyaya kuMutsetse Wekugadzira
Kurongeka kweMutsetse weKugadzira
Nhanganyaya kuMutsetse Wekugadzira
Mutsetse wekugadzira une chikamu chimwe chete chekuisa zvinhu, chikamu chimwe chete chekuisa zvinhu nelathe uye chikamu chimwe chete chekuisa zvinhu. Marobhoti anotakura zvinhu pakati pezviteshi zviri mukati mechikamu chimwe nechimwe. Maforogo anoisa mabhasikiti pamberi pezvikamu zvekuisa zvinhu nekuisa zvinhu; Mutsetse wekugadzira unofukidza nzvimbo ye: 22.5m×9m
Tsananguro yemutsetse wekugadzira
1. Nzvimbo dzebasa dzinotakurwa kuenda kunzvimbo dzekuisa zvinhu neforklifts, dzosimudzwa nemaoko kuenda kuroller bed, dzotumirwa kunzvimbo dzekuisa zvinhu neroller. Kuisa zvinhu nekudzikisa zvinhu muchina wekuenzanisa mukuita kwelathe, roll-over process uye drilling and milling process zvinopedzwa nemarobhoti. Zvigadzirwa zvakapedzwa zvinotumirwa kunzvimbo dzekuisa zvinhu neroller bed, uye zvinotumirwa neforklifts mushure mekuisa zvinhu nemaoko nekuisa zvinhu mudura;
2. Zviratidziro zvemagetsi zvakakura zvinofanira kuiswa pamitsetse yekutumira zvinhu kuti zvivandudze uye zviratidze ruzivo rwezvinobuda, zvigadzirwa zvisina kunaka uye mazuva ekugadzirwa kwekuchengetedza munguva chaiyo;
3. Tambo yekufambisa inofanira kupihwa mwenje wekunyevera pachikamu chimwe nechimwe, iyo inogona kuratidza ruzivo rwakadai sekuti rwakajairika, kusavapo kwezvinhu uye runotyisa;
4. Mutsetse wega unogamuchira modhi yeyuniti yekugadzirisa uye modhi yekubatanidza mayuniti akawanda, ine marongero anochinjika, akakodzera zvinodiwa zvakasiyana zvemarongero evatengi;
5. Shandisa robhoti rejoini kuti rikwanise kurodha nekudzima, iro rine kugadzikana kwakanyanya, kuchengetedza kuri nyore uye hupenyu hurefu hwebasa;
6. Kudiwa kudiki kwevashandi. Kudiwa kwevashandi kwezuva nezuva kwekuchinjana kwega kwega kwemutsetse uyu we otomatiki ndekwekuti:
Munhu anosimudza maforogo 1 ~ 2 vanhu (vane basa rekutakura, kusimudza maforogo uye kutamisa zvinhu zvisina basa/zvigadzirwa zvakapedzwa)
Injiniya wekugadzirisa munhu 1 (anotarisira kugadzirisa nguva dzose - vacheki vemafuta nemvura, nezvimwewo)
7. Mutsetse weotomatiki une simba guru rekuwedzera. Zvakadai sekugadzira waya dzakasanganiswa, kutevedza workpiece nezvimwe zvinhu, nemutengo wakaderera wekuwedzera;
Chigadziko chekurodha
1. Mutsetse wemubhedha wekutakura zvinhu unogona kuchengeta zvidimbu 12×16=192; 2. Vhura murwi nemaoko wousimudza pamubhedha wekutakura zvinhu woutumira kunzvimbo yekutakurisa zvinhu nemuchina wekutakura zvinhu; 3. Mushure mekuvhura murwi, tireyi isina chinhu inofanira kusungirirwa yoiswa pamutsetse wekubvisa zvinhu zvisina chinhu, woiswa muzvikamu zvisere, uye murwi wetireyi isina chinhu unofanira kubviswa nemaoko woiswa munzvimbo yekuchengetera zvinhu; 1. Mutsetse wemubhedha wekutakura zvinhu unogona kuchengeta zvidimbu 12×16=192;
2. Vhura danda racho nemaoko worisungirira pamubhedha weroller roller woritumira kunzvimbo yekurodha neroller conveyor;
3. Mushure mekuvhura murwi, tireyi isina chinhu inofanira kusungirirwa yoiswa pamutsetse wetireyi dzisina chinhu, yoiswa muzvikamu zvisere, uye murwi wetireyi usina chinhu unofanira kubviswa nemaoko woiswa munzvimbo yekuchengetera;
Nhanganyaya yekushanda nemabhurugwa asina chinhu
1. Murwi mumwe chete wezvidimbu gumi nematanhatu uye zvikamu zvina zvese, nemaplate ekuparadzanisa pakati pechikamu chimwe nechimwe;
2. Murwi usina chinhu unogona kuchengeta zvidimbu zana nemakumi matanhatu;
3. Mutengi anokurudzira kuti pallet igadzirirwe. Chinodiwa: (1) Kuoma uye kusatsetseka zvakanaka (2) kukwanisa kusungwa nerobhoti.
Nhanganyaya kuyuniti yekugadzirisa
1. Maitiro ekubatanidza jira ane machira maviri akamira, iro robhoti Nhamba 1 nerobhoti pasi, iro rinogadzira denderedzwa rekunze, nzvimbo yepakati pegomba uye nzvimbo yekupedzisira yechikamu;
2. Nzvimbo yekutenderedza ine muchina mumwe chete wekutenderedza, uyo unotenderedza zvikamu otomatiki;
3. Maitiro ekuboorera nekugaya ane nzvimbo imwe chete yekugaya yakamira uye robhoti rimwe chete Nhamba 2, iro rinogadzira gomba rekuisa nenzvimbo yekumaka yechikamu ichi.
4. Maitiro ekugadzirisa dynamic balancing uye kubvisa huremu anosanganisira vertical dynamic balancer, iyo inoita dynamic balancing detection uye kubvisa huremu hwezvikamu;
5. Nzvimbo yekutarisa nzvimbo ine bhandi ine bhandi, iyo inotakurwa nezvikamu zvakaongororwa nzvimbo uye inoshandiswa sepuratifomu yekuongorora;
6. Nzvimbo yekushanda yemuchina wekunyora wepneumatic ndiyo inoita basa rekunyora nekumaka zvigadzirwa zvese;
Nhanganyaya yechikamu chekuvhara
1. Mutsetse wemubhedha weroller roller unogona kuchengetedza zvidimbu 12×16=192;
2. Matireyi nemaplate ekuparadzanisa panzvimbo yekutakurisa zvinhu zvinotakurwa kuenda kunzvimbo isina chinhu nemaforklift;
3. Zvigadzirwa zvakapedzwa zvinotakurwa kuenda kunzvimbo yekuvharira neroller conveyor, uye zvinosimudzwa uye zvinorongwa nemaoko uye zvinotamiswa nemaforklifts;
Nhanganyaya yekuputira chigadzirwa chakapedzwa
1. Murwi mumwe chete wezvidimbu gumi nematanhatu uye zvikamu zvina zvese, nemaplate ekuparadzanisa pakati pechikamu chimwe nechimwe;
Zvidimbu 2.192 zvinogona kuchengetwa mudura rezvigadzirwa zvakapedzwa;
3. Mutengi anokurudzira kuti pallet igadzirirwe. Chinodiwa: (1) Kuoma uye kusatsetseka zvakanaka (2) kukwanisa kusungwa nerobhoti.
Nhanganyaya yezvikamu zvikuru zvinoshanda zvemutsara wekugadzira
Nhanganyaya yeRobhoti reKubvisa Kurema neKugadzira Machining neDynamic Balancing
Chenxuan robhoti: SDCX-RB08A3-1700
| Ruzivo rwekutanga | |
| Rudzi | SDCX-RB08A3-1700 |
| Huwandu hwemaseko | 6 |
| Kufukidzwa kwakanyanya | 3100mm |
| Kudzokororwa kwepozi (ISO 9283) | ± 0.05mm |
| Huremu | 1134kg |
| Kurongwa kwekuchengetedza kwerobhoti | Chiyero chekudzivirira, IP65 / IP67ruoko rwakabatana(IEC 60529) |
| Nzvimbo yekukwira | Denga, kona inobvumirwa yekutsvedza ≤ 0º |
| Kupedzwa kwepamusoro, pendi | Furemu yehwaro: nhema (RAL 9005) |
| Tembiricha iri munzvimbo yakapoteredza | |
| Kushanda | 283 K kusvika 328 K (0 °C kusvika +55 °C) |
| Kuchengetedza uye kutakurwa | 233 K kusvika 333 K (-40 °C kusvika +60 °C) |
Nhanganyaya yeRobot Travel Axis
Chimiro chacho chakagadzirwa nerobhoti rine majoini, servo motor drive uye pinion and rack drive, kuitira kuti robhoti rigone kufamba rakatsetseka richidzokera shure. Rinoita basa rerobhoti rimwe chete rinopa maturusi akawanda emuchina uye maworkpiece anobata panzvimbo dzakasiyana siyana uye rinogona kuwedzera kufukidzwa kwemarobhoti ane majoini;
Nzira yekufamba inoisa hwaro hwakasungirirwa nemapaipi esimbi uye inofambiswa ne servo motor, pinion uye rack drive, kuwedzera kufukidzwa kwerobhoti rejoini uye kuvandudza mwero wekushandiswa kwerobhoti zvinobudirira;
Nzira yekufamba nayo yakaiswa pasi;
Kusuma mbato dzemarobhoti anorodha uye anovhara jira
Tsananguro:
1. Zvichienderana nehunhu hwechikamu chino, tinoshandisa pamusoro pemafungu ekunze ane nzwara nhatu;
2. Muchina wacho une sensor yekuona nzvimbo uye sensor yekumanikidza kuti uone kana mamiriro ekumanikidza uye kumanikidzwa kwezvikamu zvakajairika;
3. Muchina wacho une pressurizer, uye workpiece haizodonhe munguva pfupi kana magetsi akadzimwa uye mhepo huru ikadzima gasi;
Nhanganyaya yeMuchina weOtomatiki weKutenderera
Tsananguro:
Muchina uyu une furemu yakagadzika, chigadziko chekutsigira uye chigadziko chepneumatic tong. Une basa rekudzivirira kusunungura uye kudzivirira kudonha mushure mekudzima kwemhepo, uye unogona kutenderedza 180° pamusoro pemitsetse yebasa;
Nhanganyaya yebhenji rekutarisa nzvimbo nemaoko
Tsananguro:
1. Gadza maitikiro akasiyana-siyana ekutora sampling nemaoko (natural random sampling frequency) ematanho akasiyana ekugadzira, ayo anogona kunyatso tarisa kushanda kwekuyerwa kwepamhepo;
2. Mirayiridzo Yekushandisa: Chinochinjisa chinoisa chishandiso panzvimbo yakatarwa pabhenji rekutarisa panzvimbo yakatarwa zvichienderana nefrequency yakatarwa nemaoko, uye chinotanga nemwenje mutsvuku. Muongorori achadzvanya bhatani kuti atakure chishandiso ichi kunzvimbo yakachengeteka iri kunze kwedziviriro, obvisa chishandiso ichi kuti chiyerwe ochidzosera kumubhedha weroller mushure mekuyera;
Zvikamu zvinodzivirira
Yakagadzirwa nearuminiyamu yakareruka (40×40)+mesh (50×50), uye touch screen ne emergency stop bhatani zvinogona kubatanidzwa pazvinhu zvinodzivirira, zvichibatanidza kuchengetedzeka uye runako.
Kusvika kuInspection Station kuti vagadzirise pendi
Tsananguro:
Muchina wacho wakagadzirwa nefuremu yakagadzika uye turntable. Vashandi vanosimudza zvigadzirwa zvapera kuenda kuturntable, vanotenderedza turntable, vanoongorora kana paine mabumps, mavanga nezvimwe zviitiko, uye vanogadzirisa zvikanganiso zvakaputsika uye pendi panguva yakakodzera;
