Zvinodiwa paPurojekiti

Marongerwo Ese & 3D Model

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (2)

Cherechedza: Dhayagiramu yechirongwa ichi inoshandiswa chete pakuratidzwa kwemarongerwo emidziyo uye haimiriri chimiro chemuchina wacho. Saizi chaiyo inofanira kusarudzwa zvichienderana nemamiriro enzvimbo yemutengi.

Mufananidzo webasa rekugadzira & muenzaniso we3D

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (3)

Dhirowa yemuviri yeworkpiece & 3D model

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (4)

Kurongeka kweScheme

Kufamba kwebasa

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Mamiriro ekushanda kwenzvimbo yebasa

(1) Isa workpiece nemaoko mu positioner woigadzirisa zvichienderana nezvinodiwa.

(2) Kana midziyo yese yabatidzwa uye pasina alarm yaratidzwa, gadzirira kuiswa.

(3) Robhoti rinomira panotanga basa, uye chirongwa chekushanda cherobhoti ndicho chirongwa chekugadzira chinoenderana nacho.

Maitiro ekuwedera ekubatanidza maoko

1. Isa nemaoko zvikamu zvishanu zvemaoko parutivi A.

2. Dzokera kunzvimbo yakachengeteka nemaoko wobva watanga silinda yekubatanidza bhatani kuti usimbise workpiece.

3. Chinomira chinotenderera kusvika robhoti riri parutivi B ratanga kusveta.

4. Bvisa maworkpieces akasungirirwa padivi A nemaoko, wobva wabvisa zvikamu zvishanu zvedhiramu.

5. Tevedzera mashandiro ezvisungo zviri pamusoro apa.

Nguva yekupinza maoko paseti yega yega yemachira imaminitsi matatu (kusanganisira nguva yekuiisa), uye nguva yekupinza maoko yemaseti gumi imaminitsi makumi matatu.

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Maitiro ekuwedera ekubatanidza ndiro dzakaiswa mukati + kuunganidza maoko

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1. Isa nemaoko plate yakanongedzwa kare paL-type positioner iri padivi A.

2. Kubatanidza bhodhi reRobot rekusanganisa simbi (15min/set).

3. Isa nemaoko zvikamu zvisina kusimba zvechisungo pachigadziko chemhando yeL chiri padivi reB.

4. Robhoti rinoramba richibatanidza sleeve assembly mushure mekusanganisa embedded plate assembly (kusanganisa sleeve kwemaminitsi gumi + kuisa manually workpiece uye robot spot welding kwemaminitsi mashanu)

5. Bvisa plate yakasungirirwa nemaoko.

6. Kubatanidza maplate nemaoko (kubvisa-kupinza-kurodha mukati memaminitsi gumi nemashanu)

7. Isa nemaoko plate yakanongedzwa kare paL-type positioner iri padivi A.

8. Bvisa jira rakasungirirwa woisa zvikamu zvekuchengetedza

9. Kutenderera mashandiro ezvisungo zviri pamusoro apa.

Nguva yekupedza kupinza simbi muchina wekuisa simbi imaminitsi gumi nemashanu + nguva yekupedza kupinza simbi muchina wekuisa simbi imaminitsi gumi nemashanu.

Nguva yese maminetsi makumi matatu

Nhanganyaya yeChishandiso Chekuchinja Tong

Nguva yekunamira kwerobhoti pakurova kwataurwa pamusoro apa ndiyo yakakwana pasina kumira. Zvichienderana nemaawa masere pazuva uye maoperator maviri, kubuda kwema assemblies maviri kunosvika maseti makumi matatu nemaviri pazuva.

Kuwedzera zvinobuda:
Robhoti rimwe chete rinowedzerwa pachigaro chetatu-axis panzvimbo yekuisa sleeve subassembly uye rinochinjwa kuita double machine welding. Panguva imwe chete, nzvimbo yekuisa sleeve yeplate assembly+ inofanirawo kuwedzera seti mbiri dzeL-type positioner neseti imwe yerobhoti. Pazuva remaawa masere nevashandi vatatu, kubuda kwezvikamu zviviri zvinosvika seti makumi matanhatu nemana pazuva.

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (9)

Rondedzero yeZvishandiso

Chinhu N/N Zita Huwandu. ZVINOTAURWA
Marobhoti 1 RH06A3-1490 Maseti maviri Yakapihwa naChen Xuan
2 Kabhineti yekudzora marobhoti Maseti maviri
3 Robhoti rakasimudzwa Maseti maviri
4 Pfuti yekunamira yemvura inotonhorera Maseti maviri
Midziyo yekunze 5 Kusundira Simba Sosi MAG-500 Maseti maviri Yakapihwa naChen Xuan
6 Nzvimbo yemhando yeL-akisi mbiri Maseti maviri
7 Nzvimbo yekutenderera yakatambanuka ine mativi matatu Seti imwe chete Yakapihwa naChen Xuan
8 Chigadziko Seti imwe chete
9 Muchina wekuchenesa pfuti Seti Sarudzo
10 Midziyo yekubvisa guruva Maseti maviri
11 Fenzi yekuchengetedza Maseti maviri
Basa Rinoenderana 12 Kuiswa uye kurairwa Chinhu chimwe chete
13 Kurongedza uye Kutakura Chinhu chimwe chete
14 Kudzidziswa kwehunyanzvi Chinhu chimwe chete

Tsanangudzo yehunyanzvi

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (13)

Pfuti yekunamira yakatonhorerwa nemvura yakavakirwa mukati

1) Pfuti yega yega yekuwedera inofanira kupfuudzwa nechikamu chetatu kuti ive nechokwadi chekuti divi rayo rakarurama;

2) Chikamu cheR chepfuti yekuwelda chinogadzirwa nenzira yekunyorova wakisi, iyo isingazokanganiswi nekuda kwekupisa kwakanyanya kunokonzerwa nekuwelda;

3) Kunyangwe kana pfuti yekuwedera ikaroverana nechinhu chebasa uye chinhu chayo panguva yekushanda, pfuti yekuwedera haizokotame uye hapana kugadziriswa patsva kunodiwa;

4) Kuvandudza simba rekugadzirisa gasi rinodzivirira;

5) Kururama kwebhare rimwe chete kuri mukati me0.05;

6) Mufananidzo uyu ndewekutarisa chete, uye unosarudza wega.

Nzvimbo yemhando yeL-akisi mbiri

Positioner chishandiso chekubatsira pakushongedza, chakakodzera kuchinjika kwekushanda kwerotary, kuitira kuti chiwane nzvimbo yakakwana yekushanda uye kumhanya kwekushongedza. Chinogona kushandiswa nemanipulator nemuchina wekushongedza kugadzira nzvimbo yekushongedza otomatiki, uye chinogonawo kushandiswa pakuchinjika kweworkpiece panguva yekushanda nemaoko. Kubuda kwakasiyana-siyana nevariable-frequency drive kunoshandiswa pakutenderedza workbench, nekunyatsorongeka kwekumhanya. Bhokisi rekudzora kure rinogona kuita kuti workbench ishande kure, uye rinogonawo kubatanidzwa nemanipulator nemuchina wekushongedza kuti ishande zvakabatana. Welding positioner inowanzo kuve nerotary mechanism uye turnover mechanism yeworkbench. Workpiece yakaiswa paworkbench inogona kusvika pakona inodiwa yekushongedza nekusanganisa kuburikidza nekusimudza, kutendeuka nekutenderera kweworkbench. Workbench inotenderera kuita variable frequency stepless speed regulation, iyo inogona kuwana kumhanya kunogutsa kwekushongedza.

Mifananidzo ndeyekutarisa chete, uye inofanira kunyorwa maererano nekugadzirwa kwayo.

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (14)
Chirongwa cheDezhou Embedded Plate and Sleeve Welding (15)

Nzvimbo yekutenderera yakatambanuka ine mativi matatu

1) Nzvimbo yekutenderera ine mativi matatu yakatambanudzwa inonyanya kuumbwa nechigadziko chakasimba, bhokisi respindle rinotenderera uye bhokisi remuswe, furemu yekukwevera, servo motor uye precision reducer, conductive mechanism, protective cover uye electrical control system, nezvimwewo.

2) Nekugadzirisa mamota akasiyana eservo, nzvimbo yacho inogona kushandiswa iri kure kuburikidza nerobhoti rekudzidzisa kana bhokisi rekushanda rekunze;

3) Kona yekuwedera nekubatanidza inodiwa inowanikwa nekutenderedza workpiece yakaiswa pabhenji rebasa;

4) Kutenderera kwebhenji rebasa kunodzorwa nemota yeservo, iyo inogona kuzadzisa kumhanya kwakanaka kwekushongedza;

5) Mifananidzo ndeyekutarisa chete, uye inofanira kunyorwa zvichienderana nekugadzirwa kwayo;

Kupa magetsi ekuwedera

Yakakodzera kusanganisa, kupeta, kona yekubatanidza, chubhu yeplate yekubatanidza, kubatana kwemutsara wekusangana uye mamwe mafomu ekubatana, uye inogona kuita zvese zvekushongedza nzvimbo.

Kuchengetedzeka uye kuvimbika
Muchina wekunamira wesimbi newaya yekudyisa simbi zvine dziviriro ye over-current, over-voltage uye over-temperature. Vapasa EMC uye electrical performance test inodiwa ne national standard GB/T 15579, uye vakapasa 3C certification kuti vave nechokwadi chekuvimbika uye kuchengetedzeka kuri kushandiswa.

Kuchengetedza simba uye kuchengetedzwa kwezvakatipoteredza
Nguva yekuona gasi, nguva yekupihwa gasi repamberi uye nguva yekupihwa gasi rekupedzisira zvinogadziriswa kuitira kuti gasi rishandiswe zvine musoro. Kana muchina wekusonwa wakabatidzwa, kana ukasapinda mumamiriro ekusonwa mukati memaminitsi maviri (nguva inogadziriswa), unopinda otomatiki mumamiriro ekurara. Dzima feni uye deredza kushandiswa kwesimba.

Mufananidzo uyu ndewekutarisa chete, uye unosarudza wega.

Chirongwa cheWelding cheDezhou-Embedded Plate-and-Sleeve-Welding-Scheme-161
Chirongwa cheWelding cheDezhou-Embedded Plate-and-Sleeve-Welding-Scheme-17
Chirongwa cheDezhou Embedded Plate and Sleeve Welding (18)

Kupa magetsi ekuwedera

Kuchenesa pfuti uye mudziyo wekupfapfaidza mafuta esilicone uye mudziyo wekucheka waya

1) Mudziyo wekupfapfaidza mafuta eSilicone wenzvimbo yekuchenesa pfuti unoshandisa muromo wedouble kuti ufafadze, kuitira kuti mafuta eSilicone asvike pamusoro pemuromo wetochi yewelding zviri nani uye ave nechokwadi chekuti welding slag haizonamatire pamuromo wepfuti.

2) Midziyo yekuchenesa pfuti uye yekupfapfaidza mafuta esilicone yakagadzirwa panzvimbo imwe chete, uye robhoti inogona kupedzisa maitiro ekupfapfaidza mafuta esilicone uye kuchenesa pfuti nechinhu chimwe chete.

3) Panyaya yekudzora, mudziyo wekuchenesa pfuti uye wekupfapfaidza mafuta esilicone unongoda chiratidzo chekutanga chete, uye unogona kutanga zvichienderana nehurongwa hwekuita hwakatarwa.

4) Chishandiso chekucheka waya chinoshandisa chimiro chepfuti yekuwelding chinozvikonzera chega, izvo zvinobvisa kudiwa kwekushandisa mavharuvhu esolenoid kuidzora uye zvinoita kuti kuputika kwemagetsi kuve nyore.

5) Mudziyo wekucheka waya unogona kuiswa wakaparadzana kana kuiswa pamudziyo wekuchenesa pfuti uye wekupfapfaidza mafuta esilicone kuti ugadzire mudziyo wakabatana, izvo zvisingangochengetedzi nzvimbo yekuisa chete, asiwo zvinoita kuti kuronga nekudzora nzira yegesi zvive nyore.

6) Mufananidzo uyu ndewekutarisa chete, uye unosarudza wega.

Fenzi yekuchengetedza

1. Isa fenzi dzekudzivirira, magonhi ekuchengetedza kana magirati ekuchengetedza, makiyi ekuchengetedza nezvimwe zvishandiso, uye ita dziviriro inodiwa yekukiya.

2. Gonhi rekuchengetedza rinofanira kuiswa panzvimbo yakakodzera yefenzi yekudzivirira. Magonhi ese anofanira kunge aine maswichi ekuchengetedza nemabhatani, bhatani rekugadzirisa uye bhatani rekumisa nekukurumidza.

3. Gonhi rekuchengetedza rakakiyiwa nehurongwa kuburikidza nekiyi yekuchengetedza (switch). Kana gonhi rekuchengetedza rikavhurwa zvisina kujairika, hurongwa hunomira kushanda uye hunoridza alarm.

4. Matanho ekudzivirira kuchengetedzeka anovimbisa kuchengetedzeka kwevashandi nemidziyo kuburikidza nehardware nesoftware.

5. Fenzi yekuchengetedza inogona kupihwa neBato A pacharo. Zvinokurudzirwa kushandisa welding yegrid yepamusoro uye kubika pendi yeyero pamusoro.

Chirongwa cheDezhou Embedded Plate and Sleeve Welding (20)
Chirongwa cheDezhou Embedded Plate and Sleeve Welding (19)

Sisitimu Yekudzora Magetsi

1. Inosanganisira kudzora sisitimu uye kutaurirana kwezviratidzo pakati pemidziyo, kusanganisira masensa, tambo, nzvimbo dzinoiswa, maswichi, nezvimwewo;

2. Chishandiso chinozvigadzira chega chakagadzirwa nechiedza chealamu chine mavara matatu. Pakushanda kwakajairika, chiedza chine mavara matatu chinoratidza girini; kana chigadzirwa chikakundikana, chiedza chine mavara matatu chicharatidza alarm dzvuku nenguva;

3. Pane mabhatani ekumisa emergency pakabhineti yekudzora marobhoti nebhokisi rekudzidzisa. Kana paine emergency, bhatani rekumisa emergency rinogona kudzvanywa kuti system ione emergency stop uye kutumira alarm signal panguva imwe chete;

4. Mapurogiramu akasiyana-siyana ekushandisa anogona kuunganidzwa kuburikidza nemudziyo wekudzidzisa, maapplication mazhinji anogona kuunganidzwa, ayo anogona kusangana nezvinodiwa zvekuvandudza chigadzirwa uye zvigadzirwa zvitsva;

5. Zviratidzo zvese zvekumira nekukurumidza zvehurongwa hwese hwekudzora uye zviratidzo zvekuchengetedza pakati pemidziyo yekugadzira nemarobhoti zvakabatana nehurongwa hwekuchengetedza uye zvakabatana kuburikidza nechirongwa chekudzora;

6. Sisitimu yekudzora inoita kuti pave nekubatana kwechiratidzo pakati pezvishandiso zvekushandisa zvakaita serobhoti, bhini rekutakura zvinhu, gripper uye maturusi ekugadzira zvinhu.

7. Sisitimu yezvishandiso zvemuchina inofanirwa kuita kuti zviratidzo zvishandurwe nesisitimu yemarobhoti.

Nzvimbo yekushanda (yakapihwa neBato A)

Magetsi Simba remagetsi: waya ina dzematanho matatu AC380V±10%, kushanduka kwevoltage ±10%, frequency: 50Hz;

Simba remuchina wekudzora marobhoti rinodiwa kuti rive nechinhu chinoshandura mweya chakazvimiririra;

Kabhineti yekudzora marobhoti inofanira kunge yakagadzikwa pasi ine simba rekudzivirira pasi risingasviki 10Ω;

Daro rinoshanda pakati pemagetsi nekabhineti yekudzora magetsi yerobhoti riri mukati memamita mashanu.

Mhepo inobva Mhepo yakamanikidzwa inofanira kuseferwa kuti ibvise hunyoro netsvina, uye kumanikidzwa kwekubuda mushure mekupfuura nepakati pe triplet kunofanira kuva 0.5~0.8Mpa;

Daro rinoshanda pakati pemhepo inobva kumhepo nemuviri werobhoti riri mukati memamita mashanu.

Nheyo Pasi pesimende remazuva ano reworkshop yeBato A rinofanira kushandiswa pakugadzirisa, uye nzvimbo dzekuisa michina yega yega dzinofanira kusungirirwa pasi nemabhaudhi ekuwedzera;

Simba rekongiri: 210 kg/cm2;

Ukobvu hwekongiri: hukuru kupfuura 150 mm;

Kusaenzana kwehwaro: pasi pe ±3mm.

Mamiriro Ezvakatipoteredza Tembiricha yekunze: 0~45°C;

Hunyoro hwepakati: 20%~75%RH (hapana kunyorovesa);

Kukurumidzisa kudedera: pasi pe0.5G

Zvimwe Dzivisa magasi nemvura zvinobvira uye zvinoparadza, uye usasasa mafuta, mvura, guruva, nezvimwewo;

Chengeta kure nenzvimbo dzinokonzera ruzha rwemagetsi.