Welding Automation System OEM ODM Integration Service

A brief introduction of the product

The YASKAWA welding workstation is a high-performance robotic system designed for precision, efficiency, and flexibility. It integrates advanced motion control, stable arc technology, and intelligent automation to deliver consistent welding quality across diverse materials. Ideal for automotive, machinery, and steel fabrication industries, it supports customized OEM and ODM configurations for seamless production optimization.


Product Detail

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Item

Specification

Robot Model YASKAWA MOTOMAN AR Series (AR1440 / AR2010 / AR3120 optional)
Robot Type 6-Axis Industrial Arc Welding Robot
Payload Capacity 6–12 kg (depending on model)
Maximum Reach 1,440 mm – 3,120 mm
Repeatability Accuracy ±0.02 – ±0.05 mm
Welding Process MIG / MAG / TIG / CO₂ / Arc Welding
Welding Power Source Compatible with Panasonic, Fronius, OTC, Lincoln, AOTAI, Magmeet, etc.
Control System YRC1000 Controller with Touch Pendant
Programming Interface ArcTool / Easy Teach / Offline Programming (OLP supported)
Workstation Type Dual-station, single-station, or positioner-integrated workcell
Positioner Load Capacity 250–1000 kg (customizable)
Fixture Type Customized jigs and fixtures per workpiece
Safety System Light curtain, safety fence, emergency stop, interlock doors
Cooling System Air-cooled or water-cooled torch available
Power Supply 380V ±10%, 50/60 Hz, 3 Phase
Communication Interface Ethernet/IP, ProfiNet, Modbus TCP, I/O digital interface
Installation Type Floor-mounted, elevated base, or integrated linear track
Cycle Time High-speed welding with optimized trajectory planning
Applicable Materials Carbon steel, stainless steel, aluminum alloy, galvanized steel
Optional Features Anti-collision sensor, fume extraction, seam tracking, ground rail system
Warranty & Service 12-month warranty with remote technical support and spare parts supply

Function:

Applications

  • Automotive Manufacturing: Welding of car frames, exhaust systems, brackets, and subassemblies.

  • Steel Structure Fabrication: Suitable for beams, pipes, tanks, and heavy frames.

  • Machinery and Equipment: Welding of mechanical parts, machine frames, and agricultural equipment.

  • Hardware and Furniture: Thin-plate precision welding for metal furniture, racks, and components.

  • Custom OEM/ODM Projects: Flexible layout design for production lines, small workshops, or robotic upgrade projects.

Advantages

  • High Precision: Achieves repeatable welding accuracy of ±0.02 mm for stable, clean seams.

  • Smart Automation: Integrates advanced YRC1000 control with offline programming for faster setup and flexible production.

  • Energy Efficient: Optimized servo system reduces power consumption while maintaining high output.

  • Compact Design: Space-saving layout with integrated safety fence and fume control for modern workshops.

  • Flexible Integration: Supports multiple welding power sources, fixtures, and positioners for different materials.

  • Reliable and Safe: Explosion-proof torch options and CE-certified safety components ensure stable long-term operation.

  • Comprehensive Support: OEM/ODM customization, engineering layout design, training, and global after-sales service.

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