Uhlalutyo lweNkqubo yoMgca weMveliso
Die retrorei im technischen prozess
1. Inkqubo yokubamba elahlwayo iyasetyenziswa ngexesha lokujika. Ukujika zonke iindawo zomatshini, kuquka nomphezulu osezantsi wezinto zokusebenza.
2. Ngexesha lokugrumba, ii-hydraulic clamps mazisetyenziswe ukufumana ububanzi bangaphakathi be-Φ282 kunye nobuso obuphezulu, ukugrumba umngxuma wokufaka we-10-Φ23.5 kunye nokutshiza kumacala omabini, kunye nokusila indawo yokumakisha ye-pneumatic;
Uluhlu lwezixhobo
| Isixhobo sokulungisa umjikelo we-OP10 | |||||||||||||||
| Inkcazo yeNdlela | 
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| Umthengi | Izinto zokusebenza | 45 | Imodeli yesixhobo somatshini | Inombolo yoLondolozo lweMbali | |||||||||||
| Igama lemveliso | Ukusika izixhobo ze-shaft ezidibeneyo | Inombolo yomzobo | Umhla wokulungiselela | 2021.1.19 | Ilingiselelwe ngu | ||||||||||
| Inyathelo lenkqubo | Inombolo yemela | umxholo womatshini | Igama leSixhobo | Ububanzi bokusika | Isantya sokusika | Isantya sokujikeleza | Ukutya ngokujikeleza ngakunye | ukondla ngesixhobo somatshini | Inani leenqunqa | Inkqubo nganye | Ixesha loomatshini | Ixesha Lokungasebenzi | Qinisa kwaye ukhulule | Ixesha lokutshintsha isixhobo | |
| Hayi. | Hayi. | IiDesoriptions | Izixhobo | D mm | I-VcM/umzuzu | R pm | mm/Rev | mm/Umn | Amaxesha | Ubude mm | Isekh | Isekh | Isekh | ||
| 1 | T01 | Lahla ubuso obuphezulu ngelaphu | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Lathe malunga ne-DIA 419.5 inner bore, i-DIA 382 step face kunye ne-DIA 282 inner bore | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Lahla ubuso bokugqibela ngokuchanekileyo | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Lathe ngokuchanekileyo i-DIA 419.5 inner bore, i-DIA 382 step face kunye ne-DIA 282 inner bore | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300. 0 | 185.39 | |||||
| 5 | T05 | Lathe ngasemva nangasentla kobuso obusezantsi | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Lathe ubuso obusezantsi ngendlela engalunganga nengalunganga | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Inkcazo: | Ixesha lokusika: | 437 | Isibini | Ixesha lokubopha ngezinto ezisetyenziswayo kunye nokulayisha kunye nokuvala izinto: | 15.00 | Isibini | |||||||||
| Ixesha lokuncedisa: | 21 | Isibini | Iiyure zomsebenzi zoomatshini ezipheleleyo: | 472.81 | Isibini | ||||||||||
| Isixhobo sokulungisa umjikelo we-OP20 | |||||||||||||||
| Inkcazo yeNdlela |  | ||||||||||||||
| Umthengi | Izinto zokusebenza | I-HT250 | Imodeli yesixhobo somatshini | Inombolo yoLondolozo lweMbali | |||||||||||
| Igama lemveliso | Idrama yeBrake | Inombolo yomzobo | Umhla wokulungiselela | 2021.1.19 | Ilingiselelwe ngu | ||||||||||
| Inyathelo lenkqubo | Inombolo yemela | umxholo womatshini | Igama leSixhobo | Ububanzi bokusika | Isantya sokusika | Isantya sokujikeleza | Ukutya ngokujikeleza ngakunye | ukondla ngesixhobo somatshini | Inani leenqunqa | Inkqubo nganye | Ixesha loomatshini | Ixesha Lokungasebenzi | Qinisa kwaye ukhulule | Ixesha lokutshintsha isixhobo | |
| Hayi. | Hayi. | IiDesoriptions | Izixhobo | D mm | I-VcM/umzuzu | R pm | mm/Rev | mm/Umn | Amaxesha | Ubude mm | Isekh | Isekh | Isekh | ||
| 1 | T01 | Umngxuma wokufaka we-Drill 10-DIA 23.5 | Ukubhola phantsi komngxuma i-DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | I-10-DIA 23 Orifice Chamfering | Umsiki we-chamfering we-DIA 30 compound reaming | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | I-10-DIA 23.5 Ukudibanisa i-back orifice chamfering | Umsiki we-DIA 22 ojika umva we-chamfering | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Indawo yokuMakisha yokuSila | Ukugaya amagxa e-DIA angama-30 square | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Inkcazo: | Ixesha lokusika: | 82 | Isibini | Ixesha lokubopha ngezinto ezisetyenziswayo kunye nokulayisha kunye nokuvala izinto: | 30 | Isibini | |||||||||
| Ixesha lokuncedisa: | 104 | Isibini | Iiyure zomsebenzi zoomatshini ezipheleleyo: | 233.00 | Isibini | ||||||||||
Intshayelelo kuMgca weMveliso
Uyilo loMgca weMveliso
Intshayelelo kuMgca weMveliso
Umgca wemveliso uneyunithi enye yokulayisha, iyunithi enye yoomatshini be-lathe kunye neyunithi enye yokuvala i-blanking. Iirobhothi zithutha izinto phakathi kwezitishi ngaphakathi kweyunithi nganye. Iiforklift zibeka iibhaskithi phambi kweeyunithi zokulayisha kunye nezokuvala i-blanking; Umgca wemveliso ugubungela indawo ye: 22.5m×9m
Inkcazo yomgca wemveliso
1. Izikhewu zomsebenzi zithuthwa ziye kwizikhululo zokulayisha ngeeforklifts, ziphakanyiswe ngesandla ziye kwi-roller bed, zize zithunyelwe kwizikhululo zokulayisha ngeeroller. Ukulayisha nokukhupha umatshini wokulinganisela kwinkqubo ye-lathe, inkqubo yokuqengqeleka kunye nenkqubo yokubhola kunye nokugaya kugqitywa ziirobhothi. Iimveliso ezigqityiweyo zithunyelwa kwizikhululo zokuvala zidlula kwi-roller bed, zize zithunyelwe zii-forklifts emva kokuziphakamisa ngesandla kunye nokuzibeka ndawonye;
2. Izikrini ezinkulu ze-elektroniki kufuneka zibekwe kwimigca yothumelo lwempahla ukuze kuhlaziywe kwaye kuboniswe ulwazi lwemveliso, iimveliso ezineziphene kunye neentsuku zokuvelisa ukhuseleko ngexesha langempela;
3. Umgca wothumelo kufuneka unikwe isibane sesilumkiso kwiyunithi nganye, esinokubonisa ulwazi olufana nokuba luqhelekile, ukungabikho kwezinto eziyimfuneko kunye noloyiko;
4. Umgca ozenzekelayo uthatha imo yeyunithi yokucubungula kunye nemo yocingo lweeyunithi ezininzi, enoyilo oluguquguqukayo, olufanelekileyo kwiimfuno ezahlukeneyo zoyilo lwabathengi;
5. Sebenzisa irobhothi edibeneyo yokulayisha nokuvala, enozinzo oluphezulu, ulondolozo olulula kunye nobomi benkonzo ende;
6. Imfuneko encinci yabasebenzi. Imfuno yabasebenzi yemihla ngemihla yotshintsho ngalunye lwalo mgca ozenzekelayo yile ilandelayo:
Umntu othutha iforklift 1 ~ 2 abantu (abajongene nokuphakamisa, ukuphakamisa iforklift kunye nokudlulisela izinto ezingenanto zomsebenzi/iimveliso ezigqityiweyo)
Injineli yoLondolozo Umntu omnye (ophethe ulondolozo lwesiqhelo-abasiki beoyile namanzi, njl.njl.)
7. Umgca ozenzekelayo unokwandiswa okuqinileyo. Njengomatshini wokucoca ucingo oluxutyiweyo, ukulandeleka kwemisebenzi kunye neminye imisebenzi, ngexabiso eliphantsi lokwandiswa;
Iyunithi yokulayisha
1. Umgca webhedi yerola yokulayisha ungagcina iziqwenga ezili-12×16=192; 2. Vula inqwaba ngesandla uze uyiphakamisele kwibhedi yerola yokulayisha uze uyithumele kwisikhululo sokulayisha ngerola yokuhambisa; 3. Emva kokuvula inqwaba, itreyi engenanto mayibotshelelwe ize ibekwe kumgca we-blanking weetreyi ezingenanto, ibekwe kwiileya ezi-8, kwaye inqwaba yetreyi engenanto mayisuswe ngesandla ize ibekwe kwindawo yokugcina; 1. Umgca webhedi yerola yokulayisha ungagcina iziqwenga ezili-12×16=192;
2. Vula inqwaba ngesandla uze uyiphakamisele kwindawo yokulayisha i-roller bed uze uyithumele kwisikhululo sokulayisha nge-roller conveyor;
3. Emva kokuvula inqwaba, itreyi engenanto mayibotshelelwe ize ibekwe kumgca ongenanto weetreyi ezingenanto, ibekwe kwiileya ezisi-8, kwaye inqwaba yetreyi engenanto mayisuswe ngesandla ize ibekwe kwindawo yokugcina;
Intshayelelo yokusebenza ngee-blank stacks
1. Inqwaba enye yeziqwenga ezili-16 kunye neeleya ezi-4 zizonke, kunye neepleyiti zokwahlulahlula phakathi kweleya nganye;
2. Isitaki esingenanto esisebenzayo singagcina iziqwenga ezili-160;
3. Ipalethi icetyiswa ngumthengi. Imfuneko: (1) Ukuqina nokuthamba okuhle (2) ukukwazi ukubotshelelwa yirobhothi.
Intshayelelo kwiyunithi yokucubungula
1. Inkqubo yokufaka ilathing inee-lathe ezimbini ezithe nkqo, irobhothi enguNombolo 1 kunye nerakhi yomhlaba yerobhothi, eqhuba umatshini wokulungisa isangqa sangaphandle, umphezulu wenyathelo lomngxuma wangaphakathi kunye nobuso bokuphela kwenxalenye;
2. Isitishi sokuqengqeleka sinomatshini omnye wokuqengqeleka, oqhuba ukuqengqeleka ngokuzenzekelayo kweendawo;
3. Inkqubo yokugrumba nokugaya iqulathe iziko elinye lokugaya elime nkqo kunye nerobhothi enye enguNombolo 2, eqhuba ukugaya umngxuma wokufaka kunye nendawo yokumakisha yale nxalenye.
4. Inkqubo yokulinganisa ngokuguquguqukayo kunye nokususa ubunzima ibandakanya i-vertical dynamic balancer, ethatha ukufumanisa ukulinganisa ngokuguquguqukayo kunye nokususa ubunzima kwiindawo;
5. Isikhululo sokuhlola indawo ngesandla siqulathe i-belt conveyor, ethwala uthutho lweendawo ezihlolwe indawo kwaye isetyenziswa njengeqonga lokuhlola;
6. Isikhululo sokusebenza somatshini wokukrola osebenzisa umoya senza umsebenzi wokukrola nokumakisha zonke iimveliso;
Intshayelelo yeyunithi yokuvala isithuba
1. Umgca webhedi yerola yokulayisha ungagcina iziqwenga ezili-12×16=192;
2. Iitreyi kunye neepleyiti zokwahlulahlula kwindawo yokulayisha zithuthwa zisiya kwindawo engenanto ngeeforklifts;
3. Iimveliso ezigqityiweyo zithuthwa ziye kwisikhululo sokungagqumi yirola yokuthutha, kwaye ziphakanyiswa kwaye zibekwe ngesandla kwaye zidluliselwe ngeefolokhwe;
Intshayelelo yokufakwa kweemveliso ezigqityiweyo
1. Inqwaba enye yeziqwenga ezili-16 kunye neeleya ezi-4 zizonke, kunye neepleyiti zokwahlulahlula phakathi kweleya nganye;
Iziqwenga eziyi-2.192 zingagcinwa kwinqwaba yeemveliso ezigqityiweyo;
3. Ipalethi icetyiswa ngumthengi. Imfuneko: (1) Ukuqina nokuthamba okuhle (2) ukukwazi ukubotshelelwa yirobhothi.
Intshayelelo yezinto eziphambili ezisebenzayo zomgca wemveliso
Intshayelelo kwiRobhothi yokususa ubunzima kunye neMachining Balancing Weight Removal Unit
Irobhothi yaseChenxuan: SDCX-RB08A3-1700
| Idatha esisiseko | |
| Uhlobo | I-SDCX-RB08A3-1700 |
| Inani lee-axes | 6 |
| Ukhuseleko oluphezulu | 3100mm |
| Ukuphindaphinda kwepozi (ISO 9283) | ± 0.05mm |
| Ubunzima | 1134kg |
| Ulwahlulo lokhuseleko lwerobhothi | Uvavanyo loKhuseleko, IP65 / IP67isihlakala esisemgceni(IEC 60529) |
| Indawo yokufakela | Isilingi, i-engile yokuthambekela evumelekileyo ≤ 0º |
| Ukugqitywa komphezulu, umsebenzi wokupenda | Isakhelo sesiseko: mnyama (RAL 9005) |
| Ubushushu obugciniwe | |
| Umsebenzi | 283 K ukuya kwi-328 K (0 °C ukuya kwi-+55 °C) |
| Ukugcina kunye nokuthuthwa | 233 K ukuya kwi-333 K (-40 °C ukuya kwi-+60 °C) |
Intshayelelo yeRobot Travel Axis
Isakhiwo senziwe yirobhothi edibeneyo, i-servo motor drive kunye ne-pinion kunye ne-rack drive, ukuze irobhothi ikwazi ukwenza intshukumo ethe tye isiya phambili nangasemva. Ifezekisa umsebenzi werobhothi enye ekhonza izixhobo zoomatshini ezininzi kunye neendawo zokusebenzela ezibambayo kwizikhululo ezahlukeneyo kwaye inokunyusa ukugubungela kokusebenza kweerobhothi ezidibeneyo;
Umzila wokuhamba ufaka isiseko esidityanisiweyo ngemibhobho yentsimbi kwaye uqhutywa yi-servo motor, i-pinion kunye ne-rack drive, ukwandisa ukugubungela okusebenzayo kwerobhothi edibeneyo kunye nokuphucula ngempumelelo izinga lokusetyenziswa kwerobhothi;
Umzila wokuhambahamba ufakwe emhlabeni;
Ukwaziswa kwezibambo zeerobhothi zokulayisha nezokuvala
Inkcazo:
1. Ngokweempawu zale nxalenye, samkela umphezulu wangaphandle we-wave onezipikili ezintathu;
2. Le ndlela ixhotyiswe nge-sensor yokubona indawo kunye ne-sensor yoxinzelelo ukuze kubonwe ukuba imeko yokubopha kunye noxinzelelo lwamalungu ziqhelekile na;
3. Le ndlela ixhotyiswe nge-pressurizer, kwaye i-workpiece ayizukuwa ngexesha elifutshane xa umbane ucima kwaye igesi inqanyulwe yi-air circuit ephambili;
Intshayelelo yoMshini wokuGqibela oZenzekelayo
Inkcazo:
Le ndlela yenziwe ngesakhelo esizinzileyo, isiseko sokuxhasa kunye nesixhobo sokuthambisa umoya. Inomsebenzi wokulwa nokungawi kakuhle emva kokucima komoya, kwaye inokwenza izinto zokusebenza ezikwimigca ziqengqeleke nge-180°;
Intshayelelo kwibhentshi yokujonga indawo ngesandla
Inkcazo:
1. Misela amaxesha ahlukeneyo okusebenzisa iisampulu ezingacwangciswanga ngesandla kwiinqanaba ezahlukeneyo zemveliso, ezinokujonga ngempumelelo ukusebenza kokulinganisa kwi-intanethi;
2. Imiyalelo Yokusetyenziswa: I-manipulator iza kubeka i-workpiece kwindawo ebekwe kuyo kwibhentshi yokujonga ngokwexesha elibekwe ngesandla, ize iqalise ngesibane esibomvu. Umhloli uza kucinezela iqhosha lokuthutha i-workpiece ukuya kwindawo yokhuseleko engaphandle kwe-protection, akhuphe i-workpiece ukuze ilinganiswe aze ayibuyisele kwi-roller bed emva kokulinganisa;
Izinto ezikhuselayo
Yenziwe ngeprofayili ye-aluminiyam ekhaphukhaphu (40×40)+mesh (50×50), kwaye isikrini sokuchukumisa kunye neqhosha lokumisa elingxamisekileyo zinokudityaniswa kwizinto ezikhuselayo, zidibanise ukhuseleko kunye nobuhle.
Intshayelelo kwiSikhululo soHlolo ukuze kulungiswe ipeyinti
Inkcazo:
Le ndlela yenziwe ngesakhelo esizinzileyo kunye ne-turntable. Abasebenzi baphakamisa iimveliso ezigqityiweyo baye kwi-turntable, bajikelezise i-turntable, bajonge ukuba kukho amaqhuma, imikrwelo kunye nezinye izinto, baze balungise iziphene eziqhumayo kunye nomphezulu wepeyinti ngexesha elifanelekileyo;
