Iimfuno zeProjekthi
Uyilo olupheleleyo kunye neModeli ye-3D
Qaphela: Umzobo weskimu usetyenziselwa kuphela umzobo woyilo kwaye awumeli ulwakhiwo olubonakalayo lwezixhobo. Ubungakanani obuthile buya kugqitywa ngokweemeko zendawo yomthengi.
Umzobo womzimba we-Workpiece kunye nemodeli ye-3D
Umzobo obonakalayo we-workpiece kunye nemodeli ye-3D
Uyilo lweSkimu
Ukuhamba komsebenzi
Iimeko zokusebenza kwindawo yokusebenza
(1) Beka i-workpiece ngesandla kwi-positioner uze uyilungise ngokweemfuno.
(2) Emva kokuba zonke izixhobo zivuliwe kwaye kungekho alamu iboniswayo, lungiselela ukufakwa.
(3) Irobhothi ima kwindawo yokuqala umsebenzi, kwaye inkqubo yokusebenza yerobhothi yinkqubo yemveliso ehambelanayo.
Inkqubo yokuwelda ye-sleeve subassembly
1. Faka iiseti ezintlanu zeenxalenye zemikhono ngesandla kwicala A.
2. Buyisela kwindawo yokhuseleko ngesandla uze uqalise isilinda ye-clamp yamaqhosha ukuze uqinise i-workpiece.
3. I-positioner iyajikeleza ide irobhothi esecaleni B iqalise ukuwelda.
4. Nciphisa ngesandla izinto zokusebenza ezidityaniswe kwicala A, uze emva koko uthabathe iiseti ezintlanu zeenxalenye zedrama.
5. Yenza i-cycle isebenze kwezi linki zingasentla.
Ixesha lokuwelda kwiseti nganye yemikhono yimizuzu emi-3 (kuquka nexesha lokufakelwa), kwaye ixesha lokuwelda leeseti ezili-10 yimizuzu engama-30.
Inkqubo yokuwelda yendibano yepleyiti efakwe ngaphakathi + indibano yemikhono
1. Faka ngesandla ipleyiti ebekwe kwangaphambili ekwindawo yokubeka uhlobo lwe-L kwicala A.
2. I-Start button welding robot embedded plate assembly (15min/set). 3.
3. Faka ngesandla iindawo ezikhululekileyo zendibano yesingxobo kwi-positioner yohlobo lwe-L kwicala B.
4. Irobhothi iyaqhubeka nokuwelda indibano yesingxobo emva kokuwelda indibano yepleyiti efakwe ngaphakathi (ukuwelda kwesingxobo kangangemizuzu eli-10+ ukufakelwa ngesandla kwento yokusebenza kunye nokuwelda kwerobhothi kangangemizuzu emi-5)
5. Susa i-insert plate efakwe ngesandla.
6. Ukuwelda ngesandla kwendibano yepleyiti efakwe ngesandla (ukususa indawo yokuwelda-ukulayisha ngaphakathi kwemizuzu eli-15)
7. Faka ngesandla ipleyiti ebekwe kwangaphambili ekwindawo yokubeka uhlobo lwe-L kwicala A.
8. Susa i-sleeve assembly edibeneyo uze ufake ii-spare parts
9. Yenza i-cycle isebenze kwezi linki zingasentla.
Ixesha lokugqiba ukuwelda kwepleyiti efakwe ngaphakathi yi-15min + ixesha lokugqiba ukuwelda lokuhlanganisa imikhono yi-15min.
Ixesha lilonke yimizuzu engama-30
Intshayelelo yesixhobo sokutshintsha iiTong
Ixesha lokuwelda kwerobhothi kule beat ikhankanyiweyo apha ngasentla lelona laneleyo ngaphandle kokuma. Ngokweeyure ezisi-8 ngosuku kunye nabaqhubi ababini, imveliso yeendibano ezimbini iyonke ifikelela kwiiseti ezingama-32 ngosuku.
Ukwandisa imveliso:
Irobhothi enye yongezwa kwi-three-axis positioner kwisikhululo se-sleeve subassembly ize itshintshelwe kwi-double machine welding. Kwangaxeshanye, isikhululo se-embedded plate assembly+ sleeve assembly sikwafuneka songeze iiseti ezimbini ze-L-type positioner kunye neseti enye yerobhothi. Kwisiseko seeyure ezisi-8 ngosuku kunye nabaqhubi abathathu, imveliso yee-assembly ezimbini iyonke ifikelela kwiiseti ezingama-64 ngosuku.
Uluhlu lwezixhobo
| Into | S/N | Igama | Ubungakanani. | AMAGQABANTSHINTSHI |
| Iirobhothi | 1 | RH06A3-1490 | Iiseti ezi-2 | Inikezelwe nguChen Xuan |
| 2 | Ikhabhinethi yokulawula irobhothi | Iiseti ezi-2 | ||
| 3 | Isiseko esiphakanyisiweyo serobhothi | Iiseti ezi-2 | ||
| 4 | Umpu wokuwelda opholileyo ngamanzi | Iiseti ezi-2 | ||
| Izixhobo ezikufutshane | 5 | Umthombo wamandla okuWelda MAG-500 | Iiseti ezi-2 | Inikezelwe nguChen Xuan |
| 6 | Isikhundla sohlobo lwe-L esine-axis ezimbini | Iiseti ezi-2 | ||
| 7 | I-positioner ejikelezayo ethe tye ene-axis ezintathu | Iseti e-1 | Inikezelwe nguChen Xuan | |
| 8 | Isixokelelwano | Iseti e-1 | ||
| 9 | Isicoci seMipu | Iseti | Ukhetho | |
| 10 | Izixhobo zokususa uthuli | Iiseti ezi-2 | ||
| 11 | Ucingo lokhuseleko | Iiseti ezi-2 | ||
| Inkonzo eNxulumeneyo | 12 | Ukufakelwa kunye nokugunyaziswa | Into e-1 | |
| 13 | Ukupakishwa kunye nokuThuthwa | Into e-1 | ||
| 14 | Uqeqesho lobugcisa | Into e-1 |
Iinkcukacha zoBugcisa
Isibhamu sokufaka intsimbi esipholileyo ngamanzi esakhelwe ngaphakathi
1) Umpu ngamnye wokuwelda kufuneka udlule kumlinganiselo wesithathu ukuqinisekisa ukuchaneka kobukhulu;
2) Inxalenye ye-R yesibhamu sokufaka i-welding yenziwe ngendlela yokuphosa i-wax emanzi, engazukuguquguquka ngenxa yobushushu obuphezulu obuveliswa kukuphosa i-welding;
3) Nokuba umpu wokuwelda ungqubana nomsebenzi kunye nesixhobo ngexesha lokusebenza, umpu wokuwelda awuyi kugoba kwaye akukho mfuneko yokulungiswa kwakhona;
4) Ukuphucula isiphumo sokulungisa igesi yokukhusela;
5) Ukuchaneka komgqomo omnye kungaphakathi kwe-0.05;
6) Lo mfanekiso ungowokubhekisela kuphela, kwaye uxhomekeke kukhetho lokugqibela.
Isikhundla sohlobo lwe-L esine-axis ezimbini
I-Positioner sisixhobo esincedisayo sokudibanisa, esifanelekileyo ekufuduseleni i-welding yomsebenzi ojikelezayo, ukuze kufunyanwe indawo efanelekileyo yokugaya kunye nesantya sokudibanisa. Ingasetyenziswa nge-manipulator kunye nomatshini wokudibanisa ukwenza iziko lokudibanisa elizenzekelayo, kwaye ingasetyenziselwa ukufuduka kwe-workpiece ngexesha lokusebenza ngesandla. Imveliso eguquguqukayo ene-variable-frequency drive iyasetyenziswa ekujikelezisweni kwe-workbench, ngokulawula isantya ngokuchanekileyo. Ibhokisi yokulawula kude inokuphumeza ukusebenza kwe-workbench ekude, kwaye inokudityaniswa ne-manipulator kunye nenkqubo yolawulo lomatshini wokudibanisa ukuze kufezekiswe ukusebenza okudibeneyo. I-welding positioner ngokubanzi yenziwe yindlela yokujikeleza kunye nendlela yokutshintsha ye-workbench. I-workpiece ebekwe kwi-workbench inokufikelela kwi-welding efunekayo kunye ne-assembly angle ngokuphakamisa, ukujika kunye nokujikeleza kwe-workbench. I-workbench ijikeleza ibe yi-variable frequency stepless stepless speed regulation, enokufumana isantya sokudibanisa esanelisayo.
Imifanekiso yenzelwe ukubhekisela kuphela, kwaye ixhomekeke kuyilo lokugqibela.
I-positioner ejikelezayo ethe tye ene-axis ezintathu
1) I-rotary positioner ethe tye ene-axis ezintathu yenziwe ikakhulu ngesiseko esizinzileyo esidibeneyo, ibhokisi ye-spindle ejikelezayo kunye nebhokisi yomsila, isakhelo se-welding, i-servo motor kunye ne-precision reducer, indlela yokuqhuba, i-protective cover kunye nenkqubo yolawulo lombane, njl.njl.
2) Ngokumisela iimoto ze-servo ezahlukeneyo, i-positioner ingasebenza kude nge-robot instructor okanye ibhokisi yokusebenza yangaphandle;
3) I-engile yokuwelda kunye neyokuhlanganisa efunekayo ifezekiswa ngokujika i-workpiece ebekwe kwi-workbench;
4) Ukujikeleza kwebhentshi yokusebenzela kulawulwa yimoto ye-servo, enokufikelela kwisantya esifanelekileyo sokuwelda;
5) Imifanekiso yenzelwe ukubhekisela kuphela, kwaye ixhomekeke kuyilo lokugqibela;
Umbane wokuwelda
Ifanelekile ukudityaniswa, ukuleqa, ikhonkco lekona, ikhonkco le-tube plate butt, uqhagamshelo lomgca we-intersection kunye nezinye iifom zekhonkco, kwaye inokufezekisa zonke ii-welding zesikhundla.
Ukhuseleko kunye nokuthembeka
Umatshini wokuwelda kunye ne-wire feeder zixhotyiswe ngokhuseleko olugqithisileyo, olugqithisileyo kunye nobushushu obugqithisileyo. Baphumelele uvavanyo lwe-EMC kunye nokusebenza kombane olufunekayo ngokwemigangatho kazwelonke ye-GB/T 15579, kwaye baphumelele isiqinisekiso se-3C ukuqinisekisa ukuthembeka kunye nokhuseleko olusetyenziswayo.
Ukugcinwa kwamandla kunye nokukhuselwa kokusingqongileyo
Ixesha lokufumanisa igesi, ixesha lokubonelela ngegesi kwangaphambili kunye nexesha lokubonelela ngegesi elibambekayo ziyahlengahlengiswa ukuqinisekisa ukusetyenziswa ngokufanelekileyo kwegesi. Xa umatshini wokuwelda uvuliwe, ukuba awungeni kwimeko yokuwelda kwimizuzu emi-2 (ixesha elilungisekayo), uya kungena ngokuzenzekelayo kwimeko yokulala. Cima ifeni kwaye unciphise ukusetyenziswa kwamandla.
Lo mfanekiso wenzelwe ukubhekisela kuphela, kwaye uxhomekeke kukhetho lokugqibela.
Umbane wokuwelda
Isixhobo sokucoca izibhamu kunye nesixhobo sokutshiza ioyile ye-silicone kunye nesixhobo sokusika ucingo
1) Isixhobo sokutshiza ioyile yesilicone kwisikhululo sokucoca izibhamu sisebenzisa umlomo ophindwe kabini wokutshiza ngokunqamlezayo, ukuze ioyile yesilicone ifikelele kumphezulu ongaphakathi wembobo yetotshi yokuwelda ngcono kwaye iqinisekise ukuba i-slag yokuwelda ayinamathele kwimbobo.
2) Izixhobo zokucoca izibhamu kunye nezixhobo zokutshiza ioyile ye-silicone zenzelwe kwindawo enye, kwaye irobhothi ingagqiba inkqubo yokutshiza ioyile ye-silicone kunye nokucoca izibhamu ngesenzo esinye kuphela.
3) Ngokuphathelele ulawulo, isixhobo sokucoca izibhamu kunye nesixhobo sokutshiza ioyile ye-silicone sidinga kuphela isignali yokuqalisa, kwaye singaqaliswa ngokwendlela echaziweyo yesenzo.
4) Isixhobo sokusika iingcingo samkela isakhiwo esizibangela ngokwaso sompu wokuwelda, nto leyo esusa isidingo sokusebenzisa iivalvu zesolenoid ukuyilawula kwaye yenza kube lula ukukhulisa umbane.
5) Isixhobo sokusika iingcingo singafakwa ngokwahlukileyo okanye sifakwe kwisixhobo sokucoca izibhamu kunye nesixhobo sokutshiza ioyile ye-silicone ukuze senze isixhobo esidibeneyo, esingagcini nje ngokugcina indawo yokufaka, kodwa senza nolungiselelo kunye nolawulo lwendlela yegesi lube lula kakhulu.
6) Lo mfanekiso ungowokubhekisela kuphela, kwaye uxhomekeke kukhetho lokugqibela.
Ucingo lokhuseleko
1. Beka ucingo olukhuselayo, iingcango zokhuseleko okanye iigrating zokhuseleko, izitshixo zokhuseleko kunye nezinye izixhobo, kwaye wenze ukhuseleko oluyimfuneko lokutshixa.
2. Ucango lokhuseleko kufuneka lubekwe kwindawo efanelekileyo yocingo olukhuselayo. Zonke iingcango kufuneka zixhotyiswe ngeeswitshi zokhuseleko kunye namaqhosha, iqhosha lokuseta kwakhona kunye neqhosha lokumisa ngexesha likaxakeka.
3. Ucango lokhuseleko luqhagamshelwe kwinkqubo ngesitshixo sokhuseleko (iswitshi). Xa ucango lokhuseleko luvulwa ngendlela engaqhelekanga, inkqubo iyayeka ukusebenza ize inike i-alamu.
4. Amanyathelo okukhusela ukhuseleko aqinisekisa ukhuseleko lwabasebenzi kunye nezixhobo ngokusebenzisa izixhobo zekhompyutha kunye nesoftware.
5. Ucingo lokhuseleko lunokubonelelwa yiQela A ngokwalo. Kucetyiswa ukuba kusetyenziswe igridi yokwela esemgangathweni ophezulu kwaye kubhakwe ipeyinti yesilumkiso etyheli phezu komphezulu.
Inkqubo yoLawulo loMbane
1. Ibandakanya ulawulo lwenkqubo kunye nonxibelelwano lwesignali phakathi kwezixhobo, kuquka iisensa, iintambo, iindawo zokubeka, iiswitshi, njl.njl.;
2. Iyunithi ezenzekelayo yenzelwe ukukhanya kwe-alamu okunemibala emithathu. Ngexesha lokusebenza okuqhelekileyo, ukukhanya okunemibala emithathu kubonisa okuluhlaza; ukuba iyunithi ayisebenzi, ukukhanya okunemibala emithathu kuya kubonisa ukukhanya okubomvu ngexesha elifanelekileyo;
3. Kukho amaqhosha okumisa ngexesha likaxakeka kwikhabhathi yolawulo lwerobhothi nakwibhokisi yokufundisa. Kwimeko kaxakeka, iqhosha lokumisa ngexesha likaxakeka lingacinezelwa ukuze kubonakale ixesha likaxakeka lenkqubo kwaye kuthunyelwe isignali yesilumkiso ngaxeshanye;
4. Iintlobo ngeentlobo zeenkqubo zesicelo zingahlanganiswa ngesixhobo sokufundisa, izicelo ezininzi zingahlanganiswa, ezinokuhlangabezana neemfuno zokuphucula imveliso kunye neemveliso ezintsha;
5. Zonke izibonakaliso zokuma ngexesha likaxakeka zenkqubo yonke yolawulo kunye nezibonakaliso zokhuseleko phakathi kwezixhobo zokucubungula kunye neerobhothi ziqhagamshelwe kwinkqubo yokhuseleko kwaye ziqhagamshelwe ngenkqubo yolawulo;
6. Inkqubo yolawulo iyaziqonda unxibelelwano lwesignali phakathi kwezixhobo zokusebenza ezifana nerobhothi, ibhini yokulayisha, igripper kunye nezixhobo zoomatshini.
7. Inkqubo yezixhobo zomatshini kufuneka ikwazi ukutshintshiselana ngemiqondiso nenkqubo yerobhothi.
Indawo yokusebenza (ebonelelwe yiQela A)
| Ukunikezwa Amandla | Umbane: i-AC380V enezintambo ezine enamanqanaba amathathu ± 10%, uluhlu lokuguquguquka kwevolthi ± 10%, imvamisa: 50Hz; Umbane wekhabhinethi yokulawula irobhothi kufuneka uxhotyiswe ngeswitshi yomoya ezimeleyo; Ikhabhinethi yolawulo lwerobhothi kufuneka ibekwe phantsi komhlaba, ukumelana nokumisa umhlaba kube ngaphantsi kwe-10Ω; Umgama osebenzayo phakathi kombane kunye nekhabhathi yokulawula umbane yerobhothi ungaphakathi kweemitha ezi-5. |
| Umthombo womoya | Umoya ocinezelweyo kufuneka uhluzwe ukuze kususwe umswakama kunye nokungcola, kwaye uxinzelelo oluphumayo emva kokudlula kwi-triplet lufanele lube yi-0.5 ~ 0.8Mpa; Umgama osebenzayo phakathi komthombo womoya kunye nomzimba werobhothi ungaphakathi kweemitha ezi-5. |
| Isiseko | Umgangatho wesamente wesiqhelo weworkshop yeQela A uza kusetyenziselwa ukucoca, kwaye iziseko zokufakelwa kwesixhobo ngasinye mazibotshelelwe emhlabeni ngeebholiti zokwandisa; Amandla ekhonkrithi: 210 kg/cm2; Ubukhulu bekhonkrithi: ngaphezu kwe-150 mm; Ukungalingani kwesiseko: ngaphantsi kwe ±3mm. |
| Iimeko zeNdalo | Ubushushu obuphakathi: 0~45°C; Ukufuma okuthelekisekayo: 20%~75%RH (akukho kufuma); Ukukhawulezisa ukungcangcazela: ngaphantsi kwe-0.5G |
| Okunye | Ziphephe iigesi kunye nolwelo oluvuthayo nolurhabaxa, kwaye ungatshizi ioyile, amanzi, uthuli, njl.njl.; Gcina kude nemithombo yengxolo yombane. |
