Ukuhlaziywa Kwenqubo Yomugqa Wokukhiqiza
I-Die retrorei im technischen prozess
1. Inqubo yokubopha elahlwayo iyasetshenziswa ngesikhathi sokujika. Ukujika zonke izingxenye zomshini, kufaka phakathi ubuso obungaphansi bezinto zokusebenza.
2. Ngesikhathi sokubhoboza, ama-clamp e-hydraulic kufanele asetshenziswe ukuthola ububanzi bangaphakathi be-Φ282 kanye nobuso obuphezulu, ukubhoboza imbobo yokufaka engu-10-Φ23.5 kanye ne-chamfering ezinhlangothini zombili, bese kugaya indawo yokumaka yomoya;
Uhlu Lwemishini
| I-OP10 machining Cycle timer | |||||||||||||||
| Incazelo Yomzila | 
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| Ikhasimende | Izinto zokusebenza | 45 | Imodeli yethuluzi lomshini | Inombolo Yengobo Yomlando | |||||||||||
| Igama Lomkhiqizo | Izingxenye ezihlanganisiwe ze-shaft yamathuluzi okusika | Inombolo yomdwebo | Usuku lokulungiselela | 2021.1.19 | Ilungisiwe ngu | ||||||||||
| Isinyathelo senqubo | Inombolo yommese | okuqukethwe komshini | Igama Lethuluzi | Ububanzi bokusika | Isivinini sokusika | Isivinini sokujikeleza | Okuphakelayo ngokujikeleza ngakunye | ondla ngethuluzi lomshini | Inani lezinqunyiwe | Inqubo ngayinye | Isikhathi somshini | Isikhathi Sokungasebenzi | Qinisa futhi ukhulule | Isikhathi sokushintsha ithuluzi | |
| Cha. | Cha. | Ama-Desoriptions | Amathuluzi | D mm | I-VcM/umzuzu | R ntambama | mm/Rev | mm/Umncane | Izikhathi | Ubude mm | Isekhondi | Isekhondi | Isekhondi | ||
| 1 | T01 | Lungisa ubuso obungaphezulu nge-lashes | 455.00 | 450 | 315 | 0.35 | 110 | 1 | 20.0 | 10.89 | 3 | 3 | |||
| 2 | T02 | Faka i-lathe cishe i-DIA 419.5 inner bore, i-DIA 382 step face kanye ne-DIA 282 inner bore | 419.00 | 450 | 342 | 0.35 | 120 | 1 | 300.0 | 150.36 | 3 | 3 | |||
| 3 | T03 | Lahla ubuso bokugcina ngokunembile | 455.00 | 450 | 315 | 0.25 | 79 | 1 | 20.0 | 15.24 | 3 | ||||
| 4 | T04 | Lungisa kahle imbobo yangaphakathi ye-DIA 419.5, ubuso bezinyathelo ze-DIA 382 kanye nembobo yangaphakathi ye-DIA 282. | 369.00 | 450 | 388 | 0.25 | 97 | 1 | 300. 0 | 185.39 | |||||
| 5 | T05 | Lahla ubuso obungezansi ngendlela ephambene futhi cishe | 390.00 | 420 | 343 | 0.35 | 120 | 1 | 65.0 | 32.49 | 3 | ||||
| 6 | T06 | Lahla ubuso obungezansi ngendlela ephambene neqondile | 390.00 | 450 | 367 | 0.25 | 92 | 1 | 65.0 | 42.45 | 3 | ||||
| Incazelo: | Isikhathi sokusika: | 437 | Okwesibili | Isikhathi sokubopha ngezinto zokwakha kanye nokulayisha nokuvala izinto: | 15.00 | Okwesibili | |||||||||
| Isikhathi sokusiza: | 21 | Okwesibili | Amahora okusebenza komuntu wonke: | 472.81 | Okwesibili | ||||||||||
| I-OP20 machining Cycle timer | |||||||||||||||
| Incazelo Yomzila |  | ||||||||||||||
| Ikhasimende | Izinto zokusebenza | I-HT250 | Imodeli yethuluzi lomshini | Inombolo Yengobo Yomlando | |||||||||||
| Igama Lomkhiqizo | Isigubhu sebhuleki | Inombolo yomdwebo | Usuku lokulungiselela | 2021.1.19 | Ilungisiwe ngu | ||||||||||
| Isinyathelo senqubo | Inombolo yommese | okuqukethwe komshini | Igama Lethuluzi | Ububanzi bokusika | Isivinini sokusika | Isivinini sokujikeleza | Okuphakelayo ngokujikeleza ngakunye | ondla ngethuluzi lomshini | Inani lezinqunyiwe | Inqubo ngayinye | Isikhathi somshini | Isikhathi Sokungasebenzi | Qinisa futhi ukhulule | Isikhathi sokushintsha ithuluzi | |
| Cha. | Cha. | Ama-Desoriptions | Amathuluzi | D mm | I-VcM/umzuzu | R ntambama | mm/Rev | mm/Umncane | Izikhathi | Ubude mm | Isekhondi | Isekhondi | Isekhondi | ||
| 1 | T01 | Umgodi wokufaka we-Drill 10-DIA 23.5 | I-drill engaphansi kwembobo i-DIA 23.5 | 23.50 | 150 | 2033 | 0.15 | 305 | 10 | 15.0 | 29.52 | 20 | 5 | ||
| 2 | T04 | 10-DIA 23 Orifice Chamfering | Isikhiphi se-chamfering se-DIA 30 esihlanganisiwe | 30.00 | 150 | 1592 | 0.20 | 318 | 10 | 3.0 | 6.65 | 20 | 5 | ||
| 3 | T06 | I-10-DIA 23.5 Back orifice chamfering | Umsiki we-DIA 22 obuyela emuva we-chamfering | 22.00 | 150 | 2171 | 0.20 | 434 | 10 | 3.0 | 4.14 | 40 | 5 | ||
| 4 | T08 | Indawo Yokumaka Yokugaya | Ukugaya amahlombe angama-square angu-30 e-DIA | 30.00 | 80 | 849 | 0.15 | 127 | 1 | 90.0 | 42.39 | 4 | 5 | ||
| Incazelo: | Isikhathi sokusika: | 82 | Okwesibili | Isikhathi sokubopha ngezinto zokwakha kanye nokulayisha nokuvala izinto: | 30 | Okwesibili | |||||||||
| Isikhathi sokusiza: | 104 | Okwesibili | Amahora okusebenza komuntu wonke: | 233.00 | Okwesibili | ||||||||||
Isingeniso kumugqa wokukhiqiza
Ukuhlelwa Komugqa Wokukhiqiza
Isingeniso kumugqa wokukhiqiza
Umugqa wokukhiqiza uqukethe iyunithi eyodwa yokulayisha, iyunithi eyodwa yomshini wokugaya i-lathe kanye neyunithi eyodwa yokuvula izikhala. Amarobhothi athutha izinto phakathi kweziteshi ngaphakathi kweyunithi ngayinye. Ama-forklift abeka obhasikidi phambi kwamayunithi okulayisha kanye nokuvula izikhala; Umugqa wokukhiqiza uhlanganisa indawo engu-: 22.5m×9m
Incazelo yomugqa wokukhiqiza
1. Izimbobo zomsebenzi zithuthwa ziye eziteshini zokulayisha ngama-forklift, ziphakanyiswe ngesandla ziye embhedeni we-roller, bese zithunyelwa eziteshini zokulayisha ngama-roller. Ukulayisha nokuthulula umshini wokulinganisa enqubweni ye-lathe, inqubo yokuguqa kanye nenqubo yokubhoboza nokugaya kuqedwa ngamarobhothi. Imikhiqizo eqediwe ithunyelwa eziteshini zokufaka izimbobo nge-roller bed, bese ithunyelwa ngama-forklift ngemuva kokuziphakamisa nokuzifaka ngesandla;
2. Izikrini ezinkulu zokubonisa ze-elekthronikhi kufanele zibekwe emigqeni yokudlulisa impahla ukuze kubuyekezwe futhi kuboniswe ulwazi lomkhiqizo, imikhiqizo enephutha kanye nezinsuku zokukhiqiza zokuphepha ngesikhathi sangempela;
3. Ulayini wokudlulisa kufanele unikezwe isibani sokuxwayisa kuyunithi ngayinye, esingabonisa ulwazi olufana nolujwayelekile, ukuntuleka kwezinto kanye nokwethusa;
4. Umugqa ozenzakalelayo usebenzisa imodi yeyunithi yokucubungula kanye nemodi yokuxhuma amayunithi amaningi, enesakhiwo esiguquguqukayo, esifanele izidingo ezahlukene zesakhiwo samakhasimende;
5. Sebenzisa irobhothi elihlangene ukuze lilayishe futhi livale, elinokuqina okuphezulu, ukulungiswa okulula kanye nokuphila isikhathi eside kwenkonzo;
6. Isidingo esincane sabasebenzi. Isidingo sabasebenzi sansuku zonke sokushintsha ngakunye kwalo mugqa ozenzakalelayo simi kanje:
Umuntu othutha i-Forklift 1 ~ 2 abantu (abaphethe ukuphakamisa, ukuphakamisa i-forklift kanye nokudlulisa izikhala zomsebenzi/imikhiqizo eqediwe)
Unjiniyela Wokulungisa Umuntu oyedwa (ophethe ukulungisa okuvamile - abasiki bakawoyela namanzi, njll.)
7. Ulayini ozenzakalelayo unokwelulwa okuqinile. Njengokusebenza ngocingo oluxubile, ukulandeleka kwezingxenye zomsebenzi kanye neminye imisebenzi, ngezindleko eziphansi zokwandisa;
Iyunithi yokulayisha
1. Umugqa wombhede we-loading roller ungagcina izingcezu ezingu-12×16=192; 2. Vula i-stack ngesandla bese uyiphakamisa embhedeni we-loading roller bese uyithumela esiteshini sokulayisha nge-roller conveyor; 3. Ngemva kokuvula i-stack, i-tray engenalutho kufanele iboshwe bese ibekwa emgqeni wokuvala ama-tray angenalutho, ibekwe ezingqimbeni ezingu-8, bese i-stacking ye-tray engenalutho isuswa ngesandla bese ibekwa endaweni yokugcina; 1. Umugqa wombhede we-loading roller ungagcina izingcezu ezingu-12×16=192;
2. Vula inqwaba ngesandla bese uyiphakamisa embhedeni we-roller yokulayisha bese uyithumela esiteshini sokulayisha nge-roller conveyor;
3. Ngemva kokuvula inqwaba, ithreyi engenalutho kufanele iboshwe futhi ibekwe emgqeni wokuvala amathreyi angenalutho, ibekwe ezingqimbeni ezingu-8, bese inqwaba yethreyi engenalutho kufanele isuswe ngesandla bese ibekwa endaweni yokugcina;
Isingeniso sokusebenza ngezitaki ezingenalutho
1. Inqwaba eyodwa yezingcezu ezingu-16 kanye nezendlalelo ezingu-4 sezizonke, kanye namapuleti okuhlukanisa phakathi kwesendlalelo ngasinye;
2. Inqwaba engenalutho yokusebenza ingagcina izingcezu eziyi-160;
3. I-pallet iphakanyiswa ukuthi ilungiswe yikhasimende. Imfuneko: (1) Ukuqina okuhle kanye nokuba yisicaba (2) ukukwazi ukuboshwa yirobhothi.
Isingeniso seyunithi yokucubungula
1. Inqubo yokufaka i-lathing iqukethe ama-lathe amabili aqondile, irobhothi elinguNombolo 1 kanye ne-rack yerobhothi, eqhuba ukucutshungulwa kwesiyingi sangaphandle, ubuso besinyathelo sembobo yangaphakathi kanye nobuso bokuphela kwengxenye;
2. Isiteshi sokugoqa siqukethe umshini owodwa wokugoqa, oqhuba ukugoqa izingxenye ngokuzenzakalelayo;
3. Inqubo yokubhoboza nokugaya inesikhungo esisodwa sokugaya esiqondile kanye nerobhothi elilodwa elinguNombolo 2, elisebenza ngokugaya umgodi wokufaka nendawo yokumaka yale ngxenye.
4. Inqubo yokulinganisa okuguquguqukayo kanye nokususa isisindo iqukethe i-vertical dynamic balancer, ethatha ukuhlolwa kokulinganisa okuguquguqukayo kanye nokususwa kwesisindo sezingxenye;
5. Isiteshi sokuhlola indawo ngesandla siqukethe i-conveyor yebhande, ethwala ukuthuthwa kwezingxenye ezihlolwe indawo futhi isetshenziswa njengeplatifomu yokuhlola;
6. Isiteshi sokusebenza somshini wokuqopha osebenzisa umoya senza umsebenzi wokuqopha nokumaka yonke imikhiqizo;
Isingeniso seyunithi yokuvala
1. Umugqa wombhede we-loading roller ungagcina izingcezu ezingu-12×16=192;
2. Amathreyi namapuleti okuhlukanisa esiteshini sokulayisha athuthwa ayiswe endaweni engenalutho ngama-forklift;
3. Imikhiqizo eqediwe ithuthwa iye esiteshini sokungafaki lutho yi-roller conveyor, bese iphakanyiswa futhi ibekwe ngesandla bese idluliselwa ngama-forklift;
Isingeniso sokufakwa komkhiqizo oqediwe
1. Inqwaba eyodwa yezingcezu ezingu-16 kanye nezendlalelo ezingu-4 sezizonke, kanye namapuleti okuhlukanisa phakathi kwesendlalelo ngasinye;
Izingcezu ezingu-2.192 zingagcinwa esitaki semikhiqizo eqediwe;
3. I-pallet iphakanyiswa ukuthi ilungiswe yikhasimende. Imfuneko: (1) Ukuqina okuhle kanye nokuba yisicaba (2) ukukwazi ukuboshwa yirobhothi.
Isingeniso sezingxenye eziyinhloko zomsebenzi womugqa wokukhiqiza
Isingeniso seRobhothi Lokususa Isisindo Lomshini Nokulinganisa Okunamandla
Irobhothi le-Chenxuan: SDCX-RB08A3-1700
| Idatha eyisisekelo | |
| Uhlobo | I-SDCX-RB08A3-1700 |
| Inani lama-axes | 6 |
| Ukumbozwa okuphezulu | 3100mm |
| Ukuphindaphindwa kwe-pose (ISO 9283) | ± 0.05mm |
| Isisindo | 1134kg |
| Ukuhlukaniswa kokuvikelwa kwerobhothi | Isilinganiso sokuvikelwa, IP65 / IP67isihlakala esisemgqeni(IEC 60529) |
| Indawo yokukhweza | Uphahla, i-engeli yokuthambekela evumelekile ≤ 0º |
| Ukuqeda umphezulu, upende | Uhlaka lwesisekelo: mnyama (RAL 9005) |
| Izinga lokushisa elizungezile | |
| Ukusebenza | 283 K kuya ku-328 K (0 °C kuya ku-+55 °C) |
| Isitoreji kanye nokuthuthwa | 233 K kuya ku-333 K (-40 °C kuya ku-+60 °C) |
Isingeniso se-Robot Travel Axis
Isakhiwo sakhiwe yirobhothi elihlangene, i-servo motor drive kanye ne-pinion kanye ne-rack drive, ukuze irobhothi likwazi ukwenza ukunyakaza okuqondile emuva naphambili. Lifeza umsebenzi werobhothi elilodwa elikhonza amathuluzi omshini amaningi kanye nezingxenye zokusebenza zokubamba eziteshini eziningana futhi lingandisa ukumbozwa kokusebenza kwamarobhothi ahlangene;
Ithrekhi yokuhamba ifaka isisekelo esihlanganisiwe ngamapayipi ensimbi futhi iqhutshwa yi-servo motor, i-pinion kanye ne-rack drive, ukuze kwandiswe ukumbozwa kokusebenza kwerobhothi elihlangene futhi kuthuthukiswe ngempumelelo izinga lokusetshenziswa kwerobhothi;
Umzila wokuhamba ufakwe phansi;
Ukwethulwa kwezibambo zamarobhothi okulayisha nokuvala izikhala
Incazelo:
1. Ngokwezici zale ngxenye, samukela ubuso bangaphandle obunezinzipho ezintathu;
2. Indlela yokusebenza ifakwe inzwa yokuthola indawo kanye nenzwa yokucindezela ukuthola ukuthi isimo sokubopha kanye nokucindezela kwezingxenye kujwayelekile yini;
3. Lo mshini ufakwe i-pressurizer, futhi umsebenzi ngeke uwe ngesikhathi esifushane uma kwenzeka ugesi uphela kanye nokunqamuka kwegesi kwesekethe yomoya eyinhloko;
Isingeniso Somshini Wokugoqa Okuzenzakalelayo
Incazelo:
Lo mshini wakhiwe ngohlaka oluqinile, isisekelo sokusekela kanye ne-pneumatic tong assembly. Unomsebenzi wokulwa nokuxega nokuwa ngemva kokuphela komoya, futhi ungagingqika ngo-180° phezu kwezicucu zomsebenzi zomugqa;
Isingeniso sebhentshi lokuhlola indawo ngesandla
Incazelo:
1. Setha imvamisa ehlukene yokusampula okungahleliwe ngesandla yezigaba ezahlukene zokukhiqiza, okungase kuqondise ngempumelelo ukusebenza kahle kokulinganisa okuku-inthanethi;
2. Imiyalelo Yokusebenzisa: I-manipulator izobeka i-workpiece endaweni ebekwe ebhentshini lokuhlola elibekwe ngesandla ngokuya ngemvamisa ebekwe ngesandla, bese ikhipha isibani esibomvu. Umhloli uzocindezela inkinobho ukuze athuthe i-workpiece aye endaweni yokuphepha ngaphandle kwesivikelo, akhiphe i-workpiece ukuze ilinganiswe bese eyibuyisela embhedeni we-roller ngemva kokulinganisa;
Izingxenye ezivikelayo
Yakhiwe ngephrofayili ye-aluminium elula (40×40)+mesh (50×50), futhi isikrini sokuthinta kanye nenkinobho yokumisa ephuthumayo kungafakwa ezingxenyeni ezivikelayo, kuhlanganisa ukuphepha kanye nobuhle.
Isingeniso eSiteshini Sokuhlola ukuze kulungiswe upende
Incazelo:
Indlela yokusebenza yakhiwe ngohlaka oluqinile kanye ne-turntable. Abasebenzi baphakamisa imikhiqizo eqediwe bayiyise ku-turntable, bajikelezise i-turntable, bahlole ukuthi kukhona yini amaqhubu, imihuzuko nezinye izinto, futhi balungise ngesikhathi esifanele amaphutha amaqhubu kanye nobuso bopende;
