Izidingo Zephrojekthi
Isakhiwo Esiphelele kanye neModeli ye-3D
Qaphela: Umdwebo wohlelo usetshenziselwa kuphela ukuboniswa kwesakhiwo futhi awumeleli isakhiwo esibonakalayo semishini. Usayizi othize kufanele unqunywe ngokwezimo zesayithi lekhasimende.
Umdwebo ongokomzimba we-Workpiece kanye nemodeli ye-3D
Umdwebo ongokoqobo we-workpiece kanye nemodeli ye-3D
Ukuhlelwa Kwesikimu
Ukuhamba komsebenzi
Izimo zokusebenza kwendawo yokusebenza
(1) Faka ngesandla i-workpiece ku-positioner bese uyilungisa ngokwezidingo.
(2) Ngemva kokuba wonke amadivayisi esevuliwe futhi kungekho alamu eboniswayo, lungela ukufakwa.
(3) Irobhothi lima lapho umsebenzi uqala khona, futhi uhlelo lokusebenza lwerobhothi luwuhlelo lokukhiqiza oluhambisanayo.
Inqubo yokushisela ye-sleeve subassembly
1. Faka ngesandla amasethi amahlanu ezingxenye zemikhono ohlangothini A.
2. Buyela endaweni yokuphepha ngesandla bese uqala isilinda se-button clamp ukuze uqinise i-workpiece.
3. I-positioner iyajikeleza kuze kube yilapho irobhothi eliseceleni B liqala ukushisela.
4. Susa ngesandla izinto zokusebenza ezishiselwe ohlangothini A, bese kuba amasethi amahlanu ezingxenye zesigubhu.
5. Yenza i-cycle isebenze yezixhumanisi ezingenhla.
Isikhathi sokushisela sesethi ngayinye yemikhono singamaminithi angu-3 (kufaka phakathi isikhathi sokufakwa), kanti isikhathi sokushisela samasethi ayi-10 singamaminithi angu-30.
Inqubo yokushisela yokuhlanganiswa kwepuleti elihlanganisiwe + ukuhlanganiswa kwesleeve
1. Faka ngesandla ipuleti elifakwe ngaphambili eliqondiswe kusengaphambili ku-positioner yohlobo lwe-L ohlangothini A.
2. Ukuhlanganiswa kwepuleti elihlanganisiwe le-robot welding inkinobho yokuqala (imizuzu eyi-15/isethi). 3.
3. Faka ngesandla izingxenye ezikhululekile ze-sleeve assembly ku-L-type positioner ohlangothini B.
4. Irobhothi liyaqhubeka nokushisela i-sleeve assembly ngemva kokushisela i-embedded plate assembly (ukushisela i-sleeve imizuzu eyi-10+ukufakwa ngesandla kwe-workpiece kanye ne-robot spot welding imizuzu emi-5)
5. Susa i-plate assembly ehlanganisiwe ngesandla.
6. Ukushisela ngesandla kwe-insert plate assembly (ukususa-ukufaka ukushisela endaweni ngaphakathi kwemizuzu eyi-15)
7. Faka ngesandla ipuleti elifakwe ngaphambili eliqondiswe ngaphambili ku-positioner yohlobo lwe-L ohlangothini A.
8. Susa i-sleeve ehlanganisiwe bese ufaka izingxenye ezisele
9. Yenza i-cycle isebenze yezixhumanisi ezingenhla.
Isikhathi sokuqedela ukushisela kwepuleti elihlanganisiwe singamaminithi angu-15+ isikhathi sokuqedela ukushisela sokuhlanganiswa kwesleeve singamaminithi angu-15.
Isikhathi esiphelele imizuzu engama-30
Isingeniso Sedivayisi Yokushintsha Amathonga
Isikhathi sokushisela serobhothi kulesi sigqi esishiwo ngenhla sanele kakhulu ngaphandle kokuyeka. Ngokusho kwamahora angu-8 ngosuku kanye nabaqhubi ababili, umkhiqizo wama-assembly amabili ufinyelela kumasethi angu-32 ngosuku.
Ukwandisa umphumela:
Irobhothi elilodwa lifakwa endaweni yokuma ehambisana nezinhlangothi ezintathu esiteshini se-sleeve subassembly bese lishintshwa libe yi-double machine welding. Ngesikhathi esifanayo, isiteshi sokuma esihlanganisiwe se-plate assembly+ sleeve sidinga futhi ukwengeza amasethi amabili e-L-type positioner kanye nesethi eyodwa yerobhothi. Ngosuku lwamahora angu-8 kanye nesisekelo sabasebenza abathathu, umkhiqizo wezindawo ezimbili ufinyelela kumasethi angu-64 ngosuku.
Uhlu Lwemishini
| Into | S/N | Igama | Ubuningi. | AMAZWI |
| Amarobhothi | 1 | RH06A3-1490 | Amasethi ama-2 | Kunikezwe nguChen Xuan |
| 2 | Ikhabhinethi yokulawula irobhothi | Amasethi ama-2 | ||
| 3 | Isisekelo esiphakanyisiwe serobhothi | Amasethi ama-2 | ||
| 4 | Isibhamu sokushisela esipholile ngamanzi | Amasethi ama-2 | ||
| Imishini engaphandle | 5 | Umthombo Wamandla Okushisela MAG-500 | Amasethi ama-2 | Kunikezwe nguChen Xuan |
| 6 | Isikhundla sohlobo lwe-L esine-axis ezimbili | Amasethi ama-2 | ||
| 7 | Isikhundla esijikelezayo esivundlile esine-axis ezintathu | Isethi e-1 | Kunikezwe nguChen Xuan | |
| 8 | Isithako | Isethi e-1 | ||
| 9 | Isihlanzi Sezibhamu | Isethi | Ongakukhetha | |
| 10 | Imishini yokususa uthuli | Amasethi ama-2 | ||
| 11 | Ucingo lokuphepha | Amasethi ama-2 | ||
| Isevisi Ehlobene | 12 | Ukufakwa kanye nokuqalwa kokusebenza | Into e-1 | |
| 13 | Ukupakisha Nokuthutha | Into e-1 | ||
| 14 | Ukuqeqeshwa kobuchwepheshe | Into e-1 |
Ukucaciswa Kobuchwepheshe
Isibhamu sokushisela esipholile ngamanzi esakhelwe ngaphakathi
1) Isibhamu ngasinye sokushisela kufanele sidlule ekulinganisweni kwesithathu ukuqinisekisa ukunemba kobukhulu;
2) Ingxenye engu-R yesibhamu sokushisela yenziwa ngendlela yokuphonswa kwe-wax emanzi, engeke ikhubazeke ngenxa yokushisa okuphezulu okukhiqizwa ukushisela;
3) Ngisho noma isibhamu sokushisela sishayisana ne-workpiece kanye ne-fixture ngesikhathi sokusebenza, isibhamu sokushisela ngeke sigobe futhi akudingeki ukulungiswa kabusha;
4) Thuthukisa umphumela wokulungisa wegesi yokuvikela;
5) Ukunemba komgqomo owodwa kungaphakathi kuka-0.05;
6) Isithombe singesokubhekisela kuphela, futhi singakhetha okokugcina.
Isikhundla sohlobo lwe-L esine-axis ezimbili
I-Positioner iyimishini ekhethekile yokusiza ngokushisela, efanelekile ekushiseni umsebenzi ojikelezayo, ukuze kutholakale isikhundla esifanele somshini kanye nesivinini sokushisela. Ingasetshenziswa nge-manipulator kanye nomshini wokushisela ukwakha isikhungo sokushisela esizenzakalelayo, futhi ingasetshenziswa nasekushiseni izinto zokusebenza ngesikhathi sokusebenza ngesandla. Umphumela oguquguqukayo one-variable-frequency drive uyasetshenziswa ekujikelezweni kwebhentshi lomsebenzi, ngokunemba okuphezulu kokulawulwa kwesivinini. Ibhokisi lokulawula kude lingafeza ukusebenza okukude kwebhentshi lomsebenzi, futhi lingaxhunywa ne-manipulator kanye nohlelo lokulawula umshini wokushisela ukuze kufezwe ukusebenza okuxhunyiwe. I-welding positioner ngokuvamile yakhiwe ngendlela ejikelezayo kanye nendlela yokushintshana kwebhentshi lomsebenzi. I-workpiece ebekwe ebhentshini lomsebenzi ingafinyelela i-welding edingekayo kanye ne-assembly angle ngokuphakamisa, ukujika kanye nokujikeleza kwebhentshi lomsebenzi. Ibhentshi lomsebenzi lijikeleza libe yindlela eguquguqukayo yesivinini esingenasinyathelo, engathola isivinini sokwelula esanelisayo.
Izithombe zingezokubhekisela kuphela, futhi zincike ekuklanyweni kokugcina.
Isikhundla esijikelezayo esivundlile esine-axis ezintathu
1) I-positioner ejikelezayo evundlile ene-axis ezintathu yakhiwe kakhulu ngesisekelo esiqinile esihlanganisiwe, ibhokisi le-spindle elijikelezayo kanye nebhokisi lomsila, uhlaka lokushisela, i-servo motor kanye ne-precision reducer, indlela yokuqhuba, ikhava yokuvikela kanye nohlelo lokulawula kagesi, njll.
2) Ngokuhlela ama-servo motor ahlukene, i-positioner ingasebenza kude ngomqeqeshi werobhothi noma ibhokisi lokusebenza langaphandle;
3) I-engeli yokushisela neyokuhlanganisa edingekayo itholakala ngokuphendula i-workpiece ebekwe ebhentshini lokusebenza;
4) Ukujikeleza kwebhentshi lokusebenzela kulawulwa yi-servo motor, engafinyelela isivinini sokushisela esifanele;
5) Izithombe zingezokubhekisela kuphela, futhi zincike ekuklanyweni kokugcina;
Ukunikezwa kwamandla okushisela
Ilungele ukuhlanganisa, ukuhlanganisa, ukuhlanganisa kwekhoneni, ukuhlanganisa kwe-tube plate butt, ukuxhuma komugqa wokuhlangana nezinye izinhlobo zokuhlanganisa, futhi ingafeza konke ukushisela kwesikhundla.
Ukuphepha nokuthembeka
Umshini wokushisela kanye ne-wire feeder kufakwe isivikelo samandla kagesi angaphezu kwamandla kagesi, amandla kagesi angaphezu kwamandla kagesi kanye nokushisa ngokweqile. Baphumelele ukuhlolwa kokusebenza kukagesi kwe-EMC kanye nokwezinga likazwelonke le-GB/T 15579, futhi baphumelele isitifiketi se-3C ukuqinisekisa ukuthembeka nokuphepha kokusetshenziswa.
Ukongiwa kwamandla nokuvikelwa kwemvelo
Isikhathi sokutholwa kwegesi, isikhathi sokunikezwa kwegesi kusengaphambili kanye nesikhathi sokunikezwa kwegesi yokulibaziseka kuyalungiseka ukuqinisekisa ukusetshenziswa okufanele kwegesi. Uma umshini wokushisela uvuliwe, uma ungangeni esimweni sokushisela zingakapheli imizuzu emi-2 (isikhathi esilungisekayo), uzongena ngokuzenzakalelayo esimweni sokulala. Cima ifeni bese unciphisa ukusetshenziswa kwamandla.
Isithombe singesokubhekisela kuphela, futhi singakhetha okokugcina.
Ukunikezwa kwamandla okushisela
Idivayisi yokuhlanza izibhamu kanye nedivayisi yokufafaza uwoyela we-silicone kanye nedivayisi yokusika ucingo
1) Idivayisi yokufutha uwoyela we-silicone yesiteshi sokuhlanza izibhamu isebenzisa i-nozzle ephindwe kabili yokufutha, ukuze uwoyela we-silicone ukwazi ukufinyelela ubuso obungaphakathi be-nozzle yethoshi lokushisela kangcono futhi kuqinisekiswe ukuthi i-slag yokushisela ngeke inamathele ku-nozzle.
2) Amadivayisi okuhlanza izibhamu kanye nokufutha uwoyela we-silicone aklanyelwe endaweni efanayo, futhi irobhothi lingaqedela inqubo yokufutha uwoyela we-silicone kanye nokuhlanza izibhamu ngesenzo esisodwa kuphela.
3) Ngokuphathelene nokulawula, idivayisi yokuhlanza izibhamu kanye neyokufafaza uwoyela we-silicone idinga kuphela isignali yokuqala, futhi ingaqalwa ngokuya ngokulandelana kwesenzo okucacisiwe.
4) Idivayisi yokusika ucingo isebenzisa isakhiwo esizibangela sona sesibhamu sokushisela, esiqeda isidingo sokusebenzisa ama-valve e-solenoid ukuyilawula futhi yenze kube lula ukuqhuma kukagesi.
5) Idivayisi yokusika ucingo ingafakwa ngokwehlukana noma ifakwe kudivayisi yokuhlanza izibhamu kanye neyokufafaza uwoyela we-silicone ukuze kwakhiwe idivayisi ehlanganisiwe, engagcini nje ngokulondoloza isikhala sokufaka, kodwa futhi eyenza ukuhlelwa nokulawulwa kwendlela yegesi kube lula kakhulu.
6) Isithombe singesokubhekisela kuphela, futhi singakhetha okokugcina.
Ucingo lokuphepha
1. Beka uthango oluvikelayo, iminyango yokuphepha noma ama-grit okuphepha, izingidi zokuphepha kanye namanye amadivayisi, bese wenza ukuvikelwa okudingekile kokukhiya.
2. Umnyango wokuphepha kufanele ubekwe endaweni efanele yocingo oluvikelayo. Yonke iminyango kufanele ifakwe izinkinobho zokuphepha nezinkinobho, inkinobho yokusetha kabusha kanye nenkinobho yokuma ephuthumayo.
3. Umnyango wokuphepha uxhumene nohlelo ngokukhiya kokuphepha (iswishi). Uma umnyango wokuphepha uvulwa ngendlela engavamile, uhlelo luyayeka ukusebenza bese lukhipha i-alamu.
4. Izinyathelo zokuvikela ukuphepha ziqinisekisa ukuphepha kwabasebenzi nemishini ngokusebenzisa ihadiwe nesofthiwe.
5. Ucingo lokuphepha lunganikezwa yiQembu A uqobo. Kunconywa ukusebenzisa ukushisela kwegridi esezingeni eliphezulu kanye nopende ophuzi wokuxwayisa obhakiwe phezu kwendawo.
Uhlelo Lokulawula Ugesi
1. Kufaka phakathi ukulawulwa kwesistimu kanye nokuxhumana kwesignali phakathi kwemishini, kufaka phakathi izinzwa, izintambo, izikhala, amaswishi, njll.;
2. Iyunithi ezenzakalelayo yakhelwe ngokukhanya kwe-alamu okunemibala emithathu. Ngesikhathi sokusebenza okuvamile, ukukhanya okunemibala emithathu kukhombisa okuluhlaza okotshani; uma iyunithi yehluleka, ukukhanya okunemibala emithathu kuzobonisa i-alamu ebomvu ngesikhathi;
3. Kunezinkinobho zokumisa eziphuthumayo kwikhabhinethi yokulawula irobhothi kanye nebhokisi lokufundisa. Uma kwenzeka isimo esiphuthumayo, inkinobho yokumisa eziphuthumayo ingacindezelwa ukuze kubonakale isimo esiphuthumayo sohlelo bese kuthunyelwa isignali ye-alamu ngesikhathi esifanayo;
4. Izinhlelo ezahlukahlukene zohlelo lokusebenza zingahlanganiswa ngedivayisi yokufundisa, izinhlelo eziningi zingahlanganiswa, ezingahlangabezana nezidingo zokuthuthukiswa komkhiqizo kanye nemikhiqizo emisha;
5. Zonke izimpawu zokuma eziphuthumayo zohlelo lonke lokulawula kanye nezimpawu zokukhiya ukuphepha phakathi kwemishini yokucubungula namarobhothi zixhunywe ohlelweni lokuphepha futhi zixhumene ngohlelo lokulawula;
6. Uhlelo lokulawula luqaphela ukuxhumana kwesignali phakathi kwemishini yokusebenza njengerobhothi, ibhini lokulayisha, igripha kanye namathuluzi omshini.
7. Uhlelo lwamathuluzi omshini ludinga ukufeza ukushintshana kwesignali nohlelo lwerobhothi.
Indawo yokusebenza (ehlinzekwe yiQembu A)
| Ukunikezwa kwamandla kagesi | Ukunikezwa kwamandla: i-AC380V enezintambo ezine yesigaba ezintathu±10%, ububanzi bokuguquguquka kwamandla kagesi±10%, imvamisa: 50Hz; Ukunikezwa kwamandla kwekhabhinethi yokulawula irobhothi kuyadingeka ukuze ifakwe inkinobho yomoya ezimele; Ikhabhinethi yokulawula irobhothi kumele isekelwe phansi ngokumelana nokusekela phansi okungaphansi kwe-10Ω; Ibanga elisebenzayo phakathi kokunikezwa kwamandla kagesi kanye nekhabhinethi yokulawula kagesi yerobhothi lingaphakathi kwamamitha ama-5. |
| Umthombo womoya | Umoya ocindezelwe kufanele uhlungwe ukuze kususwe umswakama kanye nokungcola, futhi ingcindezi yokukhipha ngemva kokudlula ku-triplet kufanele ibe ngu-0.5 ~ 0.8Mpa; Ibanga elisebenzayo phakathi komthombo womoya nomzimba werobhothi lingaphakathi kwamamitha ama-5. |
| Isisekelo | Iphansi lesamente elivamile le-workshop yeQembu A kufanele lisetshenziswe ekuhlanzeni, futhi izisekelo zokufakwa kwemishini ngayinye kufanele ziboshwe phansi ngamabhawodi okunweba; Amandla ekhonkrithi: 210 kg/cm2; Ubukhulu bekhonkrithi: ngaphezu kuka-150 mm; Ukungalingani kwesisekelo: ngaphansi kuka-±3mm. |
| Izimo Zemvelo | Izinga lokushisa elizungezile: 0~45°C; Umswakama ohlobene: 20% ~ 75%RH (akukho ukujiya); Ukusheshisa kokudlidliza: ngaphansi kuka-0.5G |
| Okunye | Gwema amagesi noketshezi oluvuthayo nolubolayo, futhi ungafafazi uwoyela, amanzi, uthuli, njll.; Gcina kude nemithombo yomsindo kagesi. |
